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Heimatec Named North American Distributor for Tecnicrafts

Effective immediately, Heimatec Inc., will be selling products from Tecnicrafts Industries, a manufacturer of collets and guide bushings for Swiss Type CNC Lathes.

Tecnicrafts is an ISO 9001:2015 Certified company, with its manufacturing plant in South India with state of the art machine tools and 115 technicians. Tecnicrafts collets and guide bushings are exclusively used for Swiss Turning applications on Citizen-Cincom, Tsugami, Star, Tornos, Hanwha, Traub, Hardinge, Manurhin-Kmx, Miyano, Nomura and other popular machine brands and are widely recognized and accepted by customers in Europe and Asia.

COLLETS: The collets are offered in Steel and Carbide lined versions with Grooved, Smooth, Serrated Bores in Standard and Long Nose Types. Tecnicrafts produces special collets such as V-Line, U-Line, Over-grip Collets, for positive gripping of delicate parts without marks.  The Ultra Precision (XP) W-Type collets are available for tool grinding applications on machines like Rollomatic, Anca, Ewag  and others.   Other collets offered includes 5C and 16C types.


GUIDE BUSHINGS: Tecnicrafts Guide Bushings are generally offered in carbide lining having Super Finish bore with roughness value of less than 0.4 micron. These special guide bushings include U-Line, Extended Nose and Long Carbide Bores (Max Land) for special turning applications.

BAR FEEDER COLLETS: The Bar feeder collets are available for various bar feeders like Fedek, LNS, Ikura-seiki, Iemca, Citizen, FMB and other popular brands.

All Collets and Guide Bushings are offered in Standard and Ultra-Precision grades. The bore profile includes Round, Square, Hexagon, Rectangular and Profile bores as per customer drawings.


Heimatec Inc., with its expertise in precision tooling and having customer representatives throughout North America, is ready to meet the work holding tool needs for Swiss Turning applications with this new Tecnicrafts product line on its roster of quality tooling.


For more information please contact:

Preben Hansen, President
Heimatec Inc.
16 East Piper lane, Suite 129,
Prospects Heights, IL 60070
USA
Tel: 847-749-0633
www.heimatecinc.com

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Tim’s Take on the Industry

From time to time…

After 43 years in the agency business, always as a copywriter, I’ve seen many “evolutions” in the agency business.  I started in a world of print, when direct mail was the sizzle product and bingo cards were the “proof of performance” metric…a word we never used, as we said yardstick.  Funny.  New ads and PR took 30-45 days to appear, now we have our PR online in 30 minutes or less.

Today, the emergence of the internet and social media have radically altered the face of industrial marcom, which remains a lap behind the consumer world, but not because our business lacks the talent or foresight to implement the changes in technology.

Rather, the fundamental driver in our business…and yours, as captains of industry…is one that hasn’t changed a bit, over time.  It’s the fact that all 33 of our clients sell to only a small slice of the viewing public.  We have several clients with less than 1000 prospects in all North America, including one who sells tiremaking machinery.  Talk about a limited head count.  At the opposite end, we have a client who sells every market you can name with a piece of discretionary capital equipment, as I call it.  Requires a very different approach.

(more…)

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Suhner presents new SUNmic 60 Micro Motor System

SUHNER presents new grinding, milling and polishing system

Intelligent technology for tool and mold making

In many technical fields, ultrafine grinding is one of the tasks that gives the product its final polish – in the truest sense of the word. This applies equally to both precision and the visual appeal.

The new SUHNER SUNmic 60 micro motor drive system

One of the leading manufacturers of professional surface treatment tools and machines for over a hundred years, SUHNER now offers an innovative grinding, milling and polishing system, SUNmic 60.

The central element is an intelligent control unit with touch panel that can accept a range of micro motors and tool hand pieces depending on the application. The control part has modern features such as touch screen operation on a glass display, the option to save settings and a rotation speed regulator with tangible resistance.

Key settings are easily legible on a large digital display.



Micro motor system

The actual tools are driven by powerful micro motors whose 280 W place a lot of power in the user’s hand. The compact, brushless BL/DC motors provide an extraordinarily wide speed range of 1000–60,000 rpm and deliver a high torque. In practice, they can be compared with pneumatic technologies but do not need a compressed air supply, operate at lower energy levels and emit virtually zero noise, without exhaust air or oil mist emissions.

One further benefit is that they run virtually free of vibration. The high concentricity safeguards clean and reproducible results in all areas of operation. A special heavy-duty clamping system prevents the millers from shifting. Chuck diameters range from 2.35, 3.0 and 6.0 mm to 1/8 and 1/4 inch.

 
Flexible applications

The new SUNmic 60 micro motor system can be connected to a 90–240 V source, and can therefore be used anywhere in the world. It offers a large number of combinations. The tools range from straight, angle and filing hand pieces to belt grinders. The control unit can be connected to two BL/DC motors and an AC motor.

Advantage: The new control unit is compatible with available micro motors. This is a true multi-purpose tool for many applications.

The new system can be used everywhere a precision finish is desired – for instance, grinding, milling, brushing and polishing in tool and mold making; in aircraft, engine and motor building; in engine tuning; and much more. SUHNER offers a range of matching machines, tools and abrasives that have been tailored specifically to each of these applications. Also an illustrated mold making tool catalog is available.
 

The new SUNmic 60 micro motor system has been designed for complex milling, grinding, brushing and polishing work in tool and mold making; in aircraft, engine and motor building; and similar applications.

Together with the brushless BL/DC motors, the hand pieces deliver the maximum in performance.
The high concentricity and low-vibration running can only benefit the final results.

 

The most important properties of SUNmic 60:

  • Robust control unit with intelligent features and uncluttered digital display
  • Touch screen operation on glass display
  • Rotation speed regulator with tangible resistance
  • Two sockets for hand pieces with the new BL/DC motors and one for conventional motors with carbon brushes
  • Separate, nonvolatile rotation speed memory for each connection
  • Wide, continuous range of rotation speeds of 1000–60,000 rpm
  • High torque
  • Low-vibration running and noiseless operation
  • High concentricity of 0.01 mm
  • Manual and automatic workpiece clamping under high forces
  • Overload protection, dust and spray water protection
  • Option for connecting a pedal



Knowhow on site

SUHNER provides demo services for field expertise. This offers interested parties expert advice, free of charge, from experienced field workers. The demo services vehicle carries all the usual tools, attachments and abrasives, plus the right end to end solution can be found directly onsite based on the actual workpieces.


For more information, please contact:

SUHNER Industrial Products, LLC
43 Anderson Road SW
P.O. Box 1234
Rome, GA 30161
Phone 706/235-8046
Fax 706/235-8045
info.usa@suhner.com
www.suhner-abrasive-expert.com
Attention: Aaron Beck, National Sales Manager, Abrasives & Power Tools

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Suhner Introduces ROBOTsander™ for Various Uses

Ideal for aircraft parts including flight controls, fuselage panels, fairings or engine inlets;  ROBOTsander sets new standard of excellence for surface treatments

robotsander-inlet-1Suhner has released its new ROBOTsander, a highly capable and adaptive surface treatment solution used in the automotive, aerospace, appliance, off-highway and outdoor power equipment market.  Operations that benefit from the ROBOTsander are material protection, surface brightening, paint preparations and CFRP activation. Applications include grinding, brightening, polishing, deburring and sanding. The ROBOTsander can safely be used on metal and composite materials alike, using Suhner application-specific abrasives.  Its design significantly reduces cycle time and use of abrasive materials. Furthermore, the ROBOTsander solutions meet customer surface treatment needs and requirements in a cost-effective manner with minimum deployment time. The device is ideal for large volume and large area production.

robotsander-flight-control-2-1Responding to the digital factory trend in many industries today, each process in itself, as well as complete robot cell functionality, can be analyzed by Suhner engineers and manufacturing specialists. This allows optimization to be performed well in advance of the initial delivery, thus reducing process risks and overall deployment time.

The combined use of Industry 4.0 objectives with the Suhner Digital Factory Monitoring System, allows the customer to monitor-onsite or remotely- the sander’s performance.  The ROBOTsander turns any robot into a collaborative robot. Additionally, it provides data recording, process diagnosis and optimization, predictive maintenance and remote product support, as well as spare parts and user time management. Highly adaptable, this sander works equally well in a freestanding machining center or a variety of integrated production equipment.

Other notable features of the ROBOTsander include a fail-safe system setup to safeguard high-value parts and operations plus the optimal use of resources, resulting in less waste.

In addition to the standard ROBOTsander, Suhner also offers optional end effector integrations such as: 3D assembly scanning, automatic parts calibration, automatic surface measurement and reporting, surface cleaning, protective painting and abrasive change station.

To see the ROBOTsander in action, click the play button below:

For more information, please contact:

SUHNER Industrial Products Corp.
Hwy. 411 S at Suhner Drive
Rome, GA 30162-1234
Phone: 706 235 8046
aerospace.suhner.com
automation.usa@suhner.com

Attention: Lee Coleman, Automation Division Manager

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The New Suhner ASC 22 Battery-Operated Straight Grinder

High performance – mobile and unattached!

Power is not always available where you need it for tough-to-reach areas that need sanding, milling and drilling. For applications such as these, SUHNER now presents its battery-operated straight Die-grinder. With a rotation speed of 22,000 rpm, the ASC provides the user with a hand-held, mobile, high-performance Tool. This tool, which can be used around the World, is a great all-rounder that performs at all professional levels.

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This new cordless tool is Li-Ion Battery powered and offers all the right settings for power tool work on high-grade projects in all types of steel.
It is also great for other sectors where these qualities are needed, such as the fire services, emergency services, or for locksmiths, caretaking and maintenance.
The ASC 22 is reliable and gets the work done rapidly, all without being attached to a power supply! The ASC 22 is not only highly effective, it is also silent.

For demanding users

This all-rounder is the right tool for anyone that wants to achieve precise, high-quality results.
The ASC 22 is the best choice for grinding with formed abrasives, for milling with carbide cutters and for drilling with normal or carbide drills. It is lightweight at just 1.9 kg, including its battery pack. Its ergonomic and well-balanced shape enables you to carry out very detailed work without becoming tired. With a slimline neck, it can also reach narrow areas easily.

Globally compatible

The machine has a chuck system that ensures quiet running with minimised vibrations. The user can choose between chucks of 6mm (mainly used in Europe) and 1/4” (for the USA and overseas markets). We provide four different connector cables so that the battery can be charged from almost any internationally used plug socket.

High performance battery technology

The powerful electric motor from the latest generation are driven by high-performance lithium-ion batteries, which are the best option because of their high output, low self-discharge and the fact that they have no memory effect. This means that charging your battery is problem-free every time. The powerful battery packs have a 4.0 Ah charge capacity and work on a voltage of 18 V.

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Sophisticated system

Intelligent battery management ensures that all the components work together perfectly and that the available power is used optimally. In this process, the temperature of the battery and machine are continuously monitored so that overheating or overloading of the device is effectively prevented. The electric motor is protected from coarse dust by a detachable particle guard. The battery packs are housed in a shock-absorbent rubber jacket.

Practical set

The ASC 22 comes as a set consisting of the machine, two battery packs and a charger with four different connector cables in a practical, durable plastic case.

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Everything you need for a job in a robust case: the battery-operated grinder, 2 battery packs and 4 connector cables for international use.

 

 

For more information, please contact:

SUHNER Industrial Products, LLC
43 Anderson Road SW
P.O. Box 1234
Rome, GA 30161
Phone 706/235-8046
Fax 706/235-8045
info.usa@suhner.com
www.suhner-abrasive-expert.com

Attention: Guido Broder, President

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REP Unveils New Machines, Technology at ‘K 2016

Responding to advancements in machine design and expanded market opportunities, industry leader in rubber injection presses adds to lineup

microjectREP international is preparing for the K2016 show
The largest plastics and rubber industry companies will be present in October for the “K Show”, held once every three years in Düsseldorf. As the leading manufacturer of rubber injection molding machines, REP international will exhibit their latest products (Hall 14 Booth B57).

G10 Core and G10 Extended Infinitely Smart!
New developments are announced in the G10 range with two new product lines of rubber injection molding machines, G10 Core and G10 Extended, highly adapted to specific customer needs in the rubber market.

The G10 Core machines are presses with all core functionalities, tailored to uncomplicated processes, available on the mid-range category (160 to 500t). A V410 Core will be running at K2016.
This machine is REP expertise at an optimized cost: equipped with a REP patented injection unit, a sturdy and ergonomic closing unit and a powerful process-control, bearing CE-certification, G10 Core presses are intended for customers who want economical, practical solutions to their rubber molding challenges.

The G10 Extended machines are presses with a clamping force from 160 to 1,000 tons, best suited to heavy-duty processes. This range extends even further the performance of the previous generations: energy efficiency, enhanced productivity, improved ergonomics and maintainability, plus smart technologies! A G10 Extended, in the bi-compound version, will be shown at the REP booth with a molding demonstration of dampers that perfectly illustrates material flow control and automatic demolding capabilities on the press.

Industry 4.0
To meet evolving Industry 4.0 challenges, REP will release a new app and software package called REP Pack 4.0 including Rep Net 4.0 and Rep Net App, the 4th generation of the RepNet supervision software and its mobile app. Comprising 11 modules, REP Pack 4.0 allows for real-time monitoring and plant floor modeling, centralized management of mold settings, productivity calculations, Statistical Process Control and many other functions that will be demo’d at the booth.  

Rubber Micromachine
REP will show a micromolding machine, the rubber version of the Microject M06R. This “Plug & Produce” micromachine is designed for molding and overmolding small parts. It can be easily integrated to automated assembly lines and suits all prototyping or lab testing. Perfectly adapted to very small precision parts, or small series, a version for plastic molding (M06P) or LSR molding (M06S) is also available. It will be presented in action at the booth with a molding demonstration of valves with metal inserts.

Laser Mold Cleaning Machine
The company continues broadening its product range: always focusing on useful solutions for their customers.  REP has developed, together with a laser-specialized partner, a laser technology matched to the cleaning of industrial parts and injection and compression molds for the rubber and polymer processing markets. The machine called “REP MLC 500 by Laselec” is now on available through the global REP distribution network. It will be presented in Düsseldorf.

This environmentally-friendly ecological solution guarantees a safe, optimal, quick and reproducible cleaning with low operating costs.

TYC Compression Press
REP will also show a compression press for molding rubber or composites by Tung Yu, their long-time Asian partner. Offering vacuum compression molding, hot-cold presses, sandwich molding, presses to mold friction parts, presses in clean rooms, SMC, BMC, etc., Tung Yu has broad and diverse experience in the market, which REP can now offer for molding composite, rubber and thermoset materials.

A total of five machines will be shown at the REP booth where an international team will engage visitors from all over the world.

For more information on this announcement, please contact:
REP Corporation, 8N740 Tameling Court, Bartlett, IL 60103-8146. Phone: 847-697-7210. Fax: 847-697-6829. Web: www.repinjection.com.  Email: tgraham@repcorp.com. Attention: Tim Graham, President.

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600°F Truck Oven from Grieve

936

No. 936 is a 600°F (316°C) truck oven from Grieve, currently used for hi-temp processing of parts at the customer’s facility. Workspace dimensions of this oven measure 36” W x 36” D x 60” H. 24 KW are installed in Nichrome wire heating elements, while a 1500 CFM, 1-1/2 HP recirculating blower provides horizontal airflow to the workload.

This Grieve truck oven has 5” insulated walls, top-mounted heat chamber and Type 304 2B finish stainless steel interior. Features also include a stainless steel exterior with #4 brushed finish, solenoid operated door lock and safety equipment for handling flammable solvents, including explosion venting door hardware. The oven includes a 325 CFM powered forced exhauster plus motorized dampers on intake and exhaust for accelerated cooling.

Controls on No. 936 include a digital programming temperature controller and SCR power controller.

THE GRIEVE CORPORATION
500 Hart Road
Round Lake, IL  60073-2898
Phone:  (847) 546-8225
Fax:  (847) 546-9210
Web:  www.grievecorp.com
Email:  sales@grievecorp.com
Attention:  Frank Calabrese, VP

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Hengstler eXtendo Receipt-Type Printers Now Offer Chinese Font Set

Thermal Printer

The X-56 thermal printer from Hengstler is now available with extra fonts and features to suit all applications

The Chinese language is the world’s most widely spoken, dwarfing the next most popular language, Spanish, by a factor of nearly three. Beyond China, the language is spoken in Taiwan, Hong Kong, Macau and Singapore, and is present extensively in countries such as Malaysia and Indonesia, not to mention sizable Chinese communities in almost all Western economies. With this in mind, incorporating the Chinese language into tickets machines found at locations such as car parks, outdoor kiosks, railway/metro stations, betting shops and ATMs, for example, can now be facilitated with Hengstler’s eXtendo XF.

To store the large GB18030 national standard master font set, which contains more than 27,000 Chinese characters, Hengstler has doubled the memory within its eXtendo XF family printers to 4 MB. In fact, both the X-56 and X-80 (the numerals represent the receipt width in millimetres) now offer larger flash and RAM. Furthermore, due to the required Unicode addressing scheme and the larger number of characters that must be stored, hardware and firmware redesigns were also implemented.

A further benefit of the increased memory means that there is no longer any limitation on the size of customer font and bitmap images that can be uploaded, thus delivering greater product functionality.

With the integral font manager, customers can upload any type of font desired (up to 10 fonts) using the upload tool that is included in the printer’s driver package. Font manager selects and matches all the characters of the font type as defined in the code page. It is also possible to select and/or deselect single characters. Hengstler only uses the font manager for licensed fonts but customers can use it to upload their own licensed or open source fonts.

As a point of note, the expanded memory also means that Hengstler is able to service languages such as Japanese, Korean, Hebrew or any other language containing proprietary character sets. Importantly, however, to avoid burdening OEM customers that do not require special character sets with the cost of expanded memory, the basic versions remain available.

The original eXtendo family of receipt type printers has been in worldwide circulation for over a decade. The successful X-56 and X-80 models enjoy a market reputation as highly reliable direct thermal print mechanisms capable of operating in environments where there are wide variations in temperature and humidity, while further benefits include compact design, accurate cutting and an extensive feature set. The need to print and cut thick paper, handle large paper rolls and detect jams are among additional capabilities ensuring the ongoing popularity of these advanced printers.

For more information, please contact:

Marketing Communication Contact
Hengstler GmbH
Uhlandstr. 49 78554 Aldingen
Germany
Adrian Benz
Phone: + 49 (0) 7424-89 546
Fax: + 49 (0) 7424-89 500
adrian.benz@hengstler.com

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2000°F Gas-Fired, Heavy-Duty Furnace

No. 1042 is a 2000°F (1093°C), gas-fired heavy-duty furnace from Grieve, currently used for heat treating at the customer’s facility. Workspace dimensions of this furnace measure 30″ W x 60″ D x 30″ H.  750,000 BTU/HR are installed in four modulating natural gas burners with a floor mounted combustion air blower. Burners fire below hearth, with 9″ thick insulated walls comprising 5″ thick 2300°F ceramic fiber, 4″ 1900°F block insulation and 8 1/2″ floor insulation made from 4-1/2″ of 2300°F firebrick and 4” of 1900°F block insulation.

This Grieve furnace has two lanes of roller rails supported by firebrick piers and an air-operated platform with roller rails to bridge from loading table to workspace. Features include a 1/4” plate steel exterior reinforced with structural steel, 1/2″ steel faceplate at doorway and an air-operated vertical lift door.

Other features include safety equipment required by IRI, FM and National Fire Protection Association Standard 86 for gas-heated equipment plus a free-standing 390 CFM high-pressure combustion blower.

Controls on the No. 1042 include a digital indicating temperature controller and manual reset excess temperature controller with separate contactors.

THE GRIEVE CORPORATION
500 Hart Road
Round Lake, IL  60073-2898
Phone:  (847) 546-8225
Fax:  (847) 546-9210
Web:  www.grievecorp.com
Email:  sales@grievecorp.com
Attention:  Frank Calabrese, VP

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Suhner Introduces Turbo Trim Meat Cutting Unit

Complete Unit for Cutting and Trimming Beef, Pork and Poultry

TurboTrimHandTool

Photos show unit variations and the flex shafts that supply the rotary power transmission, when in use.

Rome, Georgia – Suhner Industrial Products, LLC introduces the TurboTrim – a complete unit for cutting and trimming beef, pork and poultry. The unit has multiple sized trimmers available for use in the different steps of the meat cutting process, helping to increase productivity, performance and product yield.

Features of the unit include high-quality, long-lasting stainless steel blades which require fewer sharpenings, a coated housing which runs smoothly and quietly with minimal vibration and a patented, adjustment free housing with fewer moving parts to save time. The TurboTrim has a hard plastic handle which is ergonomically designed for operator comfort and a lightweight handpiece to enhance operator performance and reduce fatigue.

TurboTrim knives are based on the principle of a rotating round knife, and manufactured with the highest Swiss quality and precision.

The TurboTrim has a stainless steel motor assembly featuring a slide out bracket which allows motor to be easily removed for cleanup without the use of tools. Downtime is reduced with a quick change assembly for flexible shaft replacement.

For more information, please contact:

SUHNER Industrial Products, LLC
43 Anderson Road SW
P.O. Box 1234
Rome, GA 30161
Phone 706/235-8046
Fax 706/235-8045
info.usa@suhner.com
www.suhner-abrasive-expert.com

Attention: Guido Broder, President

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