Contact us today:
(847) 934-4500
tdaro@bernardandcompany.com
Contact us today:
(847) 934-4500
tdaro@bernardandcompany.com
SUHNER presents new grinding, milling and polishing system
Intelligent technology for tool and mold making
In many technical fields, ultrafine grinding is one of the tasks that gives the product its final polish – in the truest sense of the word. This applies equally to both precision and the visual appeal.
The new SUHNER SUNmic 60 micro motor drive system
One of the leading manufacturers of professional surface treatment tools and machines for over a hundred years, SUHNER now offers an innovative grinding, milling and polishing system, SUNmic 60.
The central element is an intelligent control unit with touch panel that can accept a range of micro motors and tool hand pieces depending on the application. The control part has modern features such as touch screen operation on a glass display, the option to save settings and a rotation speed regulator with tangible resistance.
Key settings are easily legible on a large digital display.
Micro motor system
The actual tools are driven by powerful micro motors whose 280 W place a lot of power in the user’s hand. The compact, brushless BL/DC motors provide an extraordinarily wide speed range of 1000–60,000 rpm and deliver a high torque. In practice, they can be compared with pneumatic technologies but do not need a compressed air supply, operate at lower energy levels and emit virtually zero noise, without exhaust air or oil mist emissions.
One further benefit is that they run virtually free of vibration. The high concentricity safeguards clean and reproducible results in all areas of operation. A special heavy-duty clamping system prevents the millers from shifting. Chuck diameters range from 2.35, 3.0 and 6.0 mm to 1/8 and 1/4 inch.
Flexible applications
The new SUNmic 60 micro motor system can be connected to a 90–240 V source, and can therefore be used anywhere in the world. It offers a large number of combinations. The tools range from straight, angle and filing hand pieces to belt grinders. The control unit can be connected to two BL/DC motors and an AC motor.
Advantage: The new control unit is compatible with available micro motors. This is a true multi-purpose tool for many applications.
The new system can be used everywhere a precision finish is desired – for instance, grinding, milling, brushing and polishing in tool and mold making; in aircraft, engine and motor building; in engine tuning; and much more. SUHNER offers a range of matching machines, tools and abrasives that have been tailored specifically to each of these applications. Also an illustrated mold making tool catalog is available.
The new SUNmic 60 micro motor system has been designed for complex milling, grinding, brushing and polishing work in tool and mold making; in aircraft, engine and motor building; and similar applications.
Together with the brushless BL/DC motors, the hand pieces deliver the maximum in performance.
The high concentricity and low-vibration running can only benefit the final results.
The most important properties of SUNmic 60:
Knowhow on site
SUHNER provides demo services for field expertise. This offers interested parties expert advice, free of charge, from experienced field workers. The demo services vehicle carries all the usual tools, attachments and abrasives, plus the right end to end solution can be found directly onsite based on the actual workpieces.
For more information, please contact:
SUHNER Industrial Products, LLC
43 Anderson Road SW
P.O. Box 1234
Rome, GA 30161
Phone 706/235-8046
Fax 706/235-8045
info.usa@suhner.com
www.suhner-abrasive-expert.com
Attention: Aaron Beck, National Sales Manager, Abrasives & Power Tools
High performance – mobile and unattached!
Power is not always available where you need it for tough-to-reach areas that need sanding, milling and drilling. For applications such as these, SUHNER now presents its battery-operated straight Die-grinder. With a rotation speed of 22,000 rpm, the ASC provides the user with a hand-held, mobile, high-performance Tool. This tool, which can be used around the World, is a great all-rounder that performs at all professional levels.
This new cordless tool is Li-Ion Battery powered and offers all the right settings for power tool work on high-grade projects in all types of steel.
It is also great for other sectors where these qualities are needed, such as the fire services, emergency services, or for locksmiths, caretaking and maintenance.
The ASC 22 is reliable and gets the work done rapidly, all without being attached to a power supply! The ASC 22 is not only highly effective, it is also silent.
For demanding users
This all-rounder is the right tool for anyone that wants to achieve precise, high-quality results.
The ASC 22 is the best choice for grinding with formed abrasives, for milling with carbide cutters and for drilling with normal or carbide drills. It is lightweight at just 1.9 kg, including its battery pack. Its ergonomic and well-balanced shape enables you to carry out very detailed work without becoming tired. With a slimline neck, it can also reach narrow areas easily.
Globally compatible
The machine has a chuck system that ensures quiet running with minimised vibrations. The user can choose between chucks of 6mm (mainly used in Europe) and 1/4” (for the USA and overseas markets). We provide four different connector cables so that the battery can be charged from almost any internationally used plug socket.
High performance battery technology
The powerful electric motor from the latest generation are driven by high-performance lithium-ion batteries, which are the best option because of their high output, low self-discharge and the fact that they have no memory effect. This means that charging your battery is problem-free every time. The powerful battery packs have a 4.0 Ah charge capacity and work on a voltage of 18 V.
Sophisticated system
Intelligent battery management ensures that all the components work together perfectly and that the available power is used optimally. In this process, the temperature of the battery and machine are continuously monitored so that overheating or overloading of the device is effectively prevented. The electric motor is protected from coarse dust by a detachable particle guard. The battery packs are housed in a shock-absorbent rubber jacket.
Practical set
The ASC 22 comes as a set consisting of the machine, two battery packs and a charger with four different connector cables in a practical, durable plastic case.
Everything you need for a job in a robust case: the battery-operated grinder, 2 battery packs and 4 connector cables for international use.
For more information, please contact:
SUHNER Industrial Products, LLC
43 Anderson Road SW
P.O. Box 1234
Rome, GA 30161
Phone 706/235-8046
Fax 706/235-8045
info.usa@suhner.com
www.suhner-abrasive-expert.com
Attention: Guido Broder, President
The VL 5i Vertical Turning Machine from EMAG has been designed for the quality- and cost-conscious medium-sized business and the sub-contractor: a production aid that can be used universally and that impresses by its small footprint and its highly advantageous price-performance ratio – including automatic workhandling.
Better component quality at a lower price? VL 5i, a vertical turning machine that is custom-made to fully meet the demands of the small and medium size manufacturing company.
With their VL 5i the machine tool specialists at EMAG have developed a comprehensive solution for small and medium size manufacturing companies. It can be used for small and large batch production, and complete-machines workpieces of up to 250 mm in diameter in a single setup. Flanges, gears, gear shafts and steering pinions can be machined with as much efficiency and to the same quality as brake disks or cams. The machine features a powerful 28 kW workspindle with a top torque of 300 Nm, plus a turret that accommodates turning as well as driven tools and has an impressively short indexing time of 2.2 s.
Machining area of the VL 5i: 12 turning or up to 12 driven drilling and milling tools allow you to carry out a great variety of operations in a single set-up.
Drilling and milling operations can be incorporated by equipping some or all of the 12 turret stations with driven tools. The outstanding feature in this is the EMAG turret drive that combines high speeds with outstanding performance and a small space requirement. For instance, the diameter of the turret is only 360 mm but accommodates 12 stations and has a maximum torque rating of 45 Nm.
Flexible automation included
Flexible component loading: workpieces are loaded by inserting them directly into the carrier prisms or, where necessary, into workpiece receptors that can then be inserted into the prisms.
A recirculating conveyor band with carrier prisms that do not need to be reset, takes the components to the pick-up station. As this station lies behind the machining area, the operator is able to remove finished components and insert new raw-parts at the front of the machine.
Proof of the outstanding quality of the VL 5i is, first of all, its integrated automation system. It uses a recirculating chain conveyor equipped with carrier prisms that deliver the raw-parts directly to a pick-up station for machining. This station is located behind the machining area, so the operator can – at any time – insert new raw-parts at the front of the machine. It is hard to imagine a more flexible and, at the same time, more universal solution for the automation of a machine tool.
Short travel times = short idle times
Quickly in and out: the workpieces reach the pick-up station in flexible carrier prisms mounted on the recirculating conveyor belt, with the flexibility of the prisms minimising the resetting effort for different workpiece diameters.
Another advantage of the VL 5i is its short idle times. Changing workpieces is a very fast process, because the distance between the loading position and the machining position is only 550 mm. The importance the EMAG turning specialists attach to the machine’s efficiency can also be seen in the design of the guideways. They are located outside the machining area, where they are protected against chips and dirt. This reduces the maintenance effort and makes the machine less susceptible to breakdowns. The machine can also be equipped with an optional measuring station, located outside the machining area. Here the component is measured on its way from the tooling zone to the unloading station, while still in its original clamping position. The measuring results are not distorted by the entrance of chips, as the vertical turning operation provides for ideal chip flow conditions.
Energy efficiency is very important
The sustainable use of energy and resources completes the picture of an engineering solution that not only offers a small footprint but also eliminates unnecessary design details which is the reason why the machine builders at EMAG can offer this machine at an advantageous price-performance ratio.
Optional measuring: a measuring probe, located outside the machining area, brings quality assurance to the machine. In automated measuring cycles, carried out between machining process and component removal, the VL 5i logs the offset data and provides a record for quality assurance purposes.
For more information:
EMAG LLC
38800 Grand River Avenue
Farmington Hills, MI 48335
Tel: (248) 875-0313
Fax: (248) 477-7784
E-mail: info@usa.emag.com
Web: www.emag.com
Attention: Peter Loetzner
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