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Category Archives: Press Releases

Zimmermann FZ40c is cutting and spraying away extra metal shavings

Zimmermann partners with two moldmakers to help them go “big”

Four large FZ40c portal millings machines providing significant changes to business strategy at Commercial Tool & Die and Franchino Mold & Engineering in Michigan

Zimmermann FZ40c milling machines enabled both moldmakers to grow their business in their home markets of automotive injection molds and die cast diework, in a unique partnership for each moldmaker

It began in 2017, when Commercial Tool & Die (CTD), a division of Commercial Tool Group in the Grand Rapids, Michigan area, contacted Zimmermann at a mold show and IMTS.  This 68-year-old company, founded by the grandfather of the current president, JD Bouwman, was heavily leveraged in automotive and off-highway injection moldmaking, but was seeking to grow into new markets with larger machining capacity.  Meanwhile, over in Lansing, Michigan, Franchino Tool & Engineering was prospering in automotive molds and die cast diework but was seeking to increase their 5-axis machining capability, travel and speed.  The short version of this story is that CTD ended up with three new Zimmermann machines, while Franchino bought the first CTD stock machine from Zimmermann, as it fit their needs quite well, according to Franchino President Mike Heatherington.  

Commercial Tool & Die Looking To Grow

As Plant Manager Darin Hall explains, “We had reached out to Cornelius Kiesel, president of Zimmermann Inc. in Wixom, Michigan, at a mold show and then again at IMTS.  We were impressed with their large CNC 5-axis machines.  CTD had four goals we were seeking to accomplish with our new machine capability.  Namely, we wanted reliability, efficiency to run unattended, rigidity to hold accuracies across a long travel and surface quality to meet our very high standards for automotive products.”  He notes the FZ compact line of Zimmermann appeared to have the essentials they sought at CTD, though some modifications would be needed. 

Company President JD Bouwman elaborates.  “We found in Zimmermann the combination of a great machine with a flexible team who was willing to expand their horizons and ours.  Although the basic version of the FZ40c is an excellent machine, in the end, we made 31 changes that were specific to CTG’s needs, including increased ram, with a goal to purchase three machines for our increased production.”  Bouwman further comments how this enhanced capability would allow CTD to move into new markets and increase share in their home market of automotive.  Today, that process has already yielded positive results, as the company is producing injection molds of much larger size than in the past, thereby opening new segment of automotive, off-highway and commercial building products. 

After the initial investigation, the decision was made to lease an FZ40c to trial the machine.  This portal mill has a work envelope of 197” W x 118” D x 59” H with a feed rate to 2362 ipm.  As the trials proceeded over the one-year lease agreement, according to Darin Hall, “We quickly saw that the machine was very solid and would allow us to strategize differently in our approach to production.”  Concurrently, CTD was realizing their market and manufacturing needs would require some significant changes to the machine, especially the ram height, for use on molds in the off-highway, construction equipment and building products market segments CTD was seeking to penetrate. 

He continues, “We also realized we had a great partner in Cornelius and the team at Zimmermann, both in Wixom and in Germany, where we visited a number of times, as they did here.  These folks were open to our suggestions and worked diligently to affect them.”  Hall notes this lease arrangement was the first in the 68-year history of the company.  “I guess you could say we knew where we wanted to go but weren’t quite sure of the machine design that would get us there.”  The CTD and Zimmermann teams thus began a collaboration that would run nearly three years, culminating in today with three FZ40c gantry mills on the floor at CTD, each with an enhanced rigidity and cast mono-block fork head with unique process cooling for high precision machining, especially on models and molds.  The FZ40c has a base x-axis of 236”, giving CTD the additional size they needed.  Among the changes made to the machine design was an increased ram.

In the end, JD Bouwman concludes, “We had a big machine concept in mind to get us to our goal and the three modified FZU machines were the answer.  Day to day, the machines give us much higher unattended machining numbers, a real testimony to the quality.  Zimmermann has allowed CTD to quote new projects, bigger workpieces and enter new markets, exactly where we wanted to go.”  He expressed a “big thank-you” to Cornelius Kiesel and the Zimmermann team, citing the dedication on both sides over a three-year period resulted in machines “…that simply allowed us to go to a new level as a company and that’s very exciting.”  A future goal between the companies is to build an even bigger machine with increased capacities to reach even higher levels of market participation. 

“Our relationship with Zimmermann is based on true collaboration and we’re mutually assisting the other to accomplish our goals.  That’s as good as a business partnership can be,” concludes Bouwman. 

One additional change to the FZ40c as requested, according to Cornelius Kiesel, and it presented a unique challenge to Zimmermann, he jokes.  “The CTD company color is gold and they requested we paint the machine heads that color for them.  We are machine tool engineers and builders but we took up the challenge and found the right paint for this challenging application.  Looks nice, doesn’t it?” 

Franchino — right place at the right time

That’s an old expression but it’s true in this case.  About an hour east of CTD sits Franchino Mold & Engineering in Lansing, Michigan.  According to company President Mike Hetherington, “Our business is currently about half in automotive injection molds and half in die cast diework for a variety of industries, including construction, stormwater and septic management.  During this recent period in business, with all its challenges, we’ve been flexible in seeking new jobs in various industries and it’s paid off, resulting in a sizable increase in our sales volume.” 

The connection between Franchino and CTD requires a bit of explanation, as Hetherington notes.  “We were on a business trip to Germany, seeking new machine concepts.  We had occasion to tour the Zimmermann factory and, while there, we saw the FZ40C portal milling machine being built for Commercial.  We were looking for that type of machine and had our checklist.  The FZ40C began to check off the boxes and we knew it was the machine for us.  As it happened, we learned the machine was being leased to Commercial down the road from us in the Grand Rapids area and we’d known them for years.  We don’t often directly compete, so we made some contacts and decided to wait for their lease to expire, then we purchased their machine and it was shipped to our facility in Lansing.”  He also mentions several particulars.  The machine needed to work both steel and aluminum molds, be a true 5-axis mill, be able to efficiently rough, semi and finish all in one setup, have an HSK spindle, run 1400 ipm and be up for two shifts reliably.  The FZ40c was found suitable on all these points, according to Hetherington. 

On one job, he notes with a smile, the shop took a roughing cycle from 16 hours to 3 hours, due to the machine’s rigidity, speed and accuracy.  As a bonus, the Heidenhain CNC onboard the Zimmermann machine provided a monitoring capability that enabled the Franchino Machining Supervisor, Chris Cook, to learn the status of the machine remotely. 

Cook cites another example of the company’s use of the Zimmermann FZ40c.  “We run molds for huge septic tanks and the Zimmermann is currently at 3000 hours of run time at 2000 ipm with no issues.”

Hetherington adds the machine purchased from CTD recently ran for two months solid at 90% capacity.  “Looking back, I’d say we were definitely in the right place at the right time, discovering this machine on our trip to Germany.  It’s been a very valuable investment for Franchino, providing reliable production on big workpieces.  It will open up more opportunities for our company in various existing and new markets.”  Hetherington has been president at the company since December, 2020, having gone, as he says, “…from mowing the lawn as a school kid to coming to work here with my engineering degree to engineering manager to VP of operations and now president.”

Franchino Mold & Engineering was founded in Lansing in 1955 by Richard Franchino, whose son and recently retired president Bob began as the first employee, sweeping the floor for $0.25 an hour.  Mike Hetherington is currently working on the construction of an additional 60,000-square foot facility with an 80-ton overhead crane to handle the massive workpieces produced at this shop, which produces molds & dies plus does considerable repair work for its customers nationwide. 


About the company

Zimmermann is based in Swabia (Germany) and is a leading global high-tech supplier of portal milling machines. These are characterized by huge workspaces, substantial machining dynamics and cutting performance. The company, founded in 1933 by Friedrich Zimmermann, now has over 200 employees worldwide. With its product range, our innovative company has one goal above all: to offer the right solution for our customers and thus to be able to guarantee high economic efficiency. “Quality made in Germany and supported locally” is our motto. The company’s special machines are used worldwide in the automotive, aerospace, moldmaking and mechanical engineering sectors.  The company has its North American headquarters in Wixom, Michigan, near Detroit, where it operates a full tech center offering engineering assistance, commissioning, parts and retrofit services, as well as multiple machines for demonstration purposes.  Zimmermann Inc. is headed by President Cornelius Kiesel. 

For more information, please contact:

ZIMMERMANN INC. 
30587 Century Drive
Wixom, MI 48393
Phone:  248-956-8511
www.zimmermann-inc.com
Ms. Lena Kiesel, Marketing Manager
lena@zimmermann-inc.com

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It supplies the blanks for the servo press line in the Smart Press Shop with an output of 20 strokes per minute. © Schuler

Lasers cutting blanks for the Smart Press Shop

In addition to a servo press line, Porsche and Schuler operate a fully-connected press shop which features a state-of-the-art blanking line

Göppingen/Halle, 07/27/2021 – At the beginning of June, Porsche and Schuler began the operation of a fully-connected press shop in East German Halle (Saale). In addition to a servo press line with an output of up to 20 strokes per minute, the Smart Press Shop also features a state-of-the-art blanking line; a Laser Blanking Line 2.18 equipped with two cutting heads for processing strip material with a width of up to 1,880 mm.

Blanking lines with lasers do not require expensive and heavy blanking dies, which is why they are particularly suitable for the production of new parts or small batch sizes with frequent product changes. The continuously moving coil material is processed into blanks at high cutting speeds. Thanks to tooling-free scrap separation, a high output is also achieved. A gentle transport of sensitive materials, such as aluminum, is ensured, too.

The Laser Blanking Line is the ideal solution for the “Smart Press Shop” in Halle, which focuses on the production of aluminum outer skin parts in small batch sizes. By recording various measured values of the system as well as the coil material and by smart marking of the blank, the line which supplies the blanks for the servo press line forms the point of departure for a “Track and Trace” system.


www.schulergroup.com/laserblanking
www.smartpress.shop

For further information on Schuler Inc., North America, please contact:

Kevin McAllister, President, North America
Schuler Incorporated
7145 Commerce Blvd.
Canton, MI 48187 USA
734-207-7200
Kevin.McAllister@schulergroup.com

About the Schuler Group – www.schulergroup.com

Schuler offers customized first-rate technology in all areas of forming – from the networked press to press shop planning. In addition to press, our product includes automation and software solutions, dies, process know-how and service for the entire metalworking industry. Our customers include automotive manufacturers and suppliers, as well as companies in the forging, household appliance and electronics industries. Press from the Schuler Group mint coins for more than 180 countries. When it comes to the digital transformation of the forming technology, we support our customers worldwide as a supplier of innovative system solutions. Founded in 1839 with headquarters in Göppingen, Germany, Schuler AG has about 5,000 employees at production sites in Europe, China and America, as well as service companies in more than 40 countries. The company is part of the international technology group ANDRITZ.

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Scanning with the Leica RTC360

Exact Metrology Showcases Its Long Range Scanning Capabilities

Company highlights equipment and tools used, applications and the Leica RTC360

Exact Metrology, a comprehensive 3D metrology service provider and hardware sales company, offers a variety of long range (20 feet to entire facilities) high-definition technologies.  The company uses high quality equipment from Leica, a Hexagon Metrology company, and Surphaser®.

The tool of choice for long range scanning is LIDAR (Light Detection and Ranging) scanners. It’s a remote sensing method used to detect objects in 3D space similar to the technology used in autonomous self-driving vehicles. A highly accurate and effective surveying method, it uses light in the form of a pulsated laser to measure variable distances.

Leica RTC360

Long range scanners are typically set up in multiple locations to collect very large data sets. The data set from each location generates a point cloud and each of the point clouds are stitched together to create a 3D space. The stitched point cloud data is then sent directly to the customer or 3D models of the areas are generated to work in any CAD environment. The ability to implement CAD modeling allows tasks to be completed in a fraction of the time as opposed to manual drafting. It also eliminates the need to revisit the area to get that dreaded forgotten measurement or extra detail.

Generally, the CAD models are used for factory/shop floor layout plans, power plant equipment change outs, proof dimensioning and much more. The same data set can also be reused for multiple purposes.  It is ideal for large scale interior or exterior buildings, statues and historic architecture preservation.

In addition to the 3D model, full spherical HDR imagining is attached directly to the point cloud giving a photo realistic effect of the data and allowing for virtual walkthroughs of the areas, shareable markups, geo-referencing and meta-tagging. This data can be shared with an unlimited user base via a freeware software.

The Leica RTC360 3D reality capture solution can be controlled through the Leica Cyclone FIELD 360, app, allowing a real time visual of all the customer’s setups and the ability to optimize links of each  individual scan to all the setups.

Known for its unsurpassed accuracy and scan quality, long range scanning is ideal for use in reverse engineering, dimensional control, historical preservation, architecture and forensics.


Exact Metrology is ISO, AS9100 Certified as well as FFL and ITAR Registered.

Exact Metrology, with facilities in Cincinnati, Ohio, Moline, Illinois and Milwaukee, Wisconsin, plus affiliated offices throughout the country, is a comprehensive metrology services provider, offering customers 3D and CT scanning, reverse engineering, quality inspection, product development and 2D drawings. The company also provides turnkey metrology solutions, including equipment sales and lease/rental arrangements.  

For more information, please contact:

EXACT METROLOGY, INC. 
Dean Solberg
20515 Industry Avenue
Brookfield, WI 53045
Local: 262-533-0800
www.exactmetrology.com
deans@exactmetrology.com

EXACT METROLOGY, INC. 
Steve Young
11575 Goldcoast Drive
Cincinnati, OH 45249
Local: 513.831.6620
Toll Free: 866.722.2600
www.exactmetrology.com
stevey@exactmetrology.com

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2021 ANCA Tool of the Year winners announced live at EMO Milano

#ANCATooloftheYear2021 offers thousands in prize money and global recognition; celebrating the magic of the cutting tool and the experts who create them

ANCA Tool of the Year Contest

ANCA’s industry-first competition is back with the 2021 winners to be announced live at EMO, Milano; a major global trade fair that recognizes the magic world of metalworking. Last year the industry welcomed the opportunity to show off their skills with almost 30 entries received from across the world being seen by over 80,000 fans generating over 200,000 engagement on social media.

Patrick Boland, Co-Founder at ANCA comments: “Our industry thrives thanks to grinders’ expertise. Much of what people use and enjoy in everyday life is due to the hard work and ever increasing technical acumen of these cutting tool makers and as a result we are seeing the complexity of cutting tools increase, improving productivity, tool life and functionality.”

“Now in its fourth year, ANCA Tool of the Year has gained significant coverage – raising the profile of cutting tools and those companies who make them. I encourage all cutting tool makers to enter our competition and be recognized on a global stage for your craftmanship and contributions to our industry,” he concluded.

Ivan Cuscov, Plant Director at Cerin SpA and first time Judge said: “Continuous developments in tool technology have shown us that standard products have become easier and easier to make and the challenge is to create something new, putting creativity into the grinding process. Grinding technology can still be surprising for expert people who work in the field every day given turning new ideas into reality is enhanced by an open, flexible software such as ANCA’s iGrind.” Cerin SpA began operating in 1971 and is one of the most reputable Italian manufacturers of carbide precision tools.

ANCA will also showcase the much anticipated AutoMarkX for the first time at EMO. AutoMarkX is an automatic stand-alone laser marking station replacing manual and labor-intensive processes. Find out more about what is at ANCA’s stand on our EMO​ page.

ANCA Tool of the Year 2020 Award

ANCA Tool of the Year 2021 – Complexity through simplicity: ANCA makes it simple to design and grind complex tools

To find the Tool of the Year customers can submit their favorite tool with the winners being judged and announced live at EMO. There will be two competition categories to recognize both the functionality and creativity of cutting tool manufacturers.

  • The main prize goes to #MadeonANCA tools and entrants will be judged on the form and performance of their cutting tool.
  • The second category is for virtual tools as the “Most innovative tool design – 2021.” Entrants are encouraged to be creative and use ANCA tool design software to push ideas to their limits. 

The winner of #MadeonANCA receives $10,000 AUD worth of ANCA innovations for parts, accessories or software that fit your grinding needs and the winner of the most innovative virtual tool will receive the full CIM software package.

Submissions open from 15th June – 15th August.

2020’s #MadeonANCA competition winner, ARCH Cutting Tools’ entry demonstrated excellent use of multiple iGrind operations with several complex profiles. Jeff Cederstrom, President of ARCH Cutting Tools said: “It is a humbling experience to be involved in a friendly competition with some of the world’s most innovative and technically advanced cutting tool manufacturers. We will use the recognition to further motivate us to push the limits of cutting tool design to meet our ultimate goal of meeting our customers’ needs and the challenges they have in their applications every day.” 

Patrick Boland continued: “For the winners of Virtual Tool Category, JG Group from Poland took a creative approach using an Australian theme of the Sydney Opera House reproduced in a profile tool, looking as impressive as a tool as it does in real life. (Joint virtual winner) Turcar’s tool amazed me in how they achieved their tool design. I had no idea our software could produce something as beautiful and as well executed as their entry.”

The competition will be based on the passion and the craft of tool making and celebrate our highly skilled tool grinding community. 

Judging panel

  • Pat Boland, Co-Founder and Managing Director at ANCA
  • Ivan Cuscov, Plant Director at Cerin SpA, Italy
  • Thomson Mathew, Product Manager at ANCA
  • Zoller – measure profile and diameter 

At EMO the top five finalist tools will be judged on the following criteria:

  • Best surface finish in Ra (roughness average) value on the flute or gash surface
  • The tool the that is closest to the nominal tolerance as stated on the drawing in terms of diameter and profile (i.e. if the tolerance on diameter is +/- 0.010mm and the tool is measured to 0.005 then this will rank favourably)
  • Tool that has been ground to the tightest tolerance as per the drawing (i.e. the tool with the lowest tolerance will rank favourably)
  • Level of complexity (i.e. in terms of the number of steps, profiles will rank favourably)

For further information, please contact:

Johanna Boland
Group Strategy and Communications Manager, ANCA
M: +61 407799779
Johanna.Boland@anca.com

ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia where the company still has its global headquarters. ANCA has offices in the UK, Germany, China, Thailand, India, Japan, Brazil and the USA as well as a comprehensive network of representatives and agents worldwide.

ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.

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A curious company, Mictu is always experimenting with materials to find the best cutting tool solutions

Established in 1986 Mictu’s core business is the eyewear industry. As the company has grown they expanded into aerospace, automotive, dental, and mechanical. Boasting a team of 15 people and producing more than 200,000 tools per year, Mictu exports tools to China, Hong Kong, North and South America, Switzerland and Germany, as well as servicing their local Italian market.

Andrea Colavo, the son of the founder of Mictu said, “There has been significant growth in our company since its beginning. We have a big body of knowledge as the eyewear industry gave us the opportunity to test our tools in many different materials giving experience in working with many kinds of plastics and metals.”

Servicing the changeable eyewear industry

The eyewear industry is different from other kinds of industries, mostly because it’s fashion. Eyewear trends are constantly changing and customers require different tools to machine different shapes.

The industry also uses very small tools and Mictu have produced tools with a 0.2 millimeter diameter mill. For example, a hinge requires very tight tolerance — in fact drawings often specify plus or minus one hundredth of a millimeter.

Understanding different materials is fundamental

Andrea continues, “We are a curious team who understand the value of trying new approaches and materials. If a customer is asking to use a material we have no experience in, we ask them how this material reacts to machining and describe the chips of this material. This helps us build a picture of how the material reacts to cutting. We make a sample tool and analyze its performance — is the tool working correctly or does it require adjustments? In the ANCA 3D simulator we can make these adjustments to produce a second batch and try again at the customers.”

Mictu has developed many different tools for many different materials. The most common plastics are nylon or polycarbonate and metals are titanium, stainless steel or cast iron.

Designing the best tool takes trial and error

“I think that anyone can make a tool, especially now that we have more intuitive software. However experience is still key. Cutting tool makers should consider the dynamics of the grinding wheels and need to know the right speed that will not cook your material as otherwise it will break like glass.”

“Generally we start from a drawing of the finished part and ask our customer how he wants to machine their component. Next we use our ANCA 3D simulator software program to simulate the tool to evaluate the best performing shape for that tool.”

“We start using 3D simulation with an ANCA MGX that we bought in 2002. The 3D simulator has changed the way we make tools, mostly because using this software means we are making less errors.”

“The characteristics that make a tool perform best is choosing the right material.

“A cutting edge must be appropriate for the material you have to machine for example, sometimes a very sharp cutting edge is not the best choice. Very sharp edges are weaker than a rounded edge and can vibrate more. So for soft materials you need a very sharp edge, but for hard to cut materials, you need a stronger cutting edge. “

“I have found it is important to make mistakes. This means you can learn what is not working and that helps you next time you are designing a tool.”

Technology matters – ANCA’s MGX has produced more than 350,000 pieces and is still running

Mictu invested in an MGX in 2002. Andrea recalls, “It’s our first ANCA and is still performing with more than 350,000 pieces manufactured over the years. We found the MGX is a very good machine for producing small to medium batches of very small tools.”

“More recently we purchased two new FX7 Linears because of their flexibility. They are excellent machines for producing tool batches of varied sizes. So far, we have been running them all week, overnight and on the weekend with big batches. During the day we use them to produce smaller batches. On the FX7 we mainly produce drills, step drills and mills and sometimes even end mills with a profile.”

“The FX7 can produce very different tools in the same batch making the machines extremely efficient. Another big advantage of these machines is that we can measure the tool without looking at it. The machine has a laser that measures, and if necessary, corrects during the grinding process. Even if no one is looking at the machine, we know the machine is automatically taking care of the tolerance of our tools and that the end quality will be high. I sleep much better because I know the laser is doing its job checking the diameter of every mill you are producing.”

“We use the iBalance to ensure our wheel packs are balanced, reducing the vibration on our tools. This is fundamental when you’re making very small tools. If you have even a very small vibration, your cutting edge will be hammered and cheap. If you have it balanced well, it will work much more smoothly and have a nicer cutting edge.”

“Personally I also liked the appearance of the machine, I would even say it is good looking! With the new Linear models, we expect a longer machine lifespan and improved surface finish. The small footprint is welcome and its many features help with the repeatability of our tools. In summary, we choose the ANCA FX7 Linear because it is a complete package with a wheel changer, large loader, laser measurement technology and has 3D Simulator software.”

Professional facilities build trust with customers

Mictu recently moved to a new facility and are reaping the benefits of investing in custom design. Andrea continues “The biggest benefits we’ve seen moving to a new facility was starting from a blank sheet. We decided to put all the pipes needed for the oil for the grinders underground to make a clear surface with less stuff that can leak on the floor. The measuring machines have been installed in a separate environment to keep them on a steady temperature. Since moving we have seen improved production, better quality control and overall we are more efficient and have a better environment for our people because it’s clean and fresh.”

“I think it’s really important for a customer to visit your facility so they can assess the working environment. Fortunately, customers are very impressed which helps us build trust in our products and services. Customers choose to work with us because we are very lean and listen to their needs. We have a skilled and experienced team who are able to solve problems.”


For further information, please contact:

Johanna Boland
Group PR and Communications Manager, ANCA
M: +61 407799779
Johanna.Boland@anca.com

ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia where the company still has its global headquarters. ANCA has offices in the UK, Germany, China, Thailand, India, Japan, Brazil and the USA as well as a comprehensive network of representatives and agents worldwide.

ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.

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ZEISS METROTOM 6 scout Now Available at Exact Metrology

Exact Metrology, a comprehensive 3D metrology service provider and hardware sales company, has recently installed a ZEISS METROTOM 6 scout, formally known as a GOM CT, scanner at their facility in Brookfield, Wisconsin.

Considered the powerhouse of resolution for CT inspection and metrology, the METROTOM 6 scout digitizes complex parts including the internal geometries at the finest level of detail. Users obtain a complete 3D image for GD&T analysis or nominal-actual comparisons. The metrology CT excels in digitizing small plastic parts.

The combination of a 3k detector and 225 kV X-ray enables ZEISS METROTOM 6 scout to provide high contrast, high-resolution measurement results and exceptional sharpness of detail. As a result, even the smallest defects in the part become visible and can be analyzed to the last detail.

To showcase the ability of Exact Metrology’s CT scanning services, powered by the METROTOM 6 scout, a scan was done on a medical stent. This medical stent, with a diameter of only 1 millimeter, was measured within a 5 Micron resolution. Thus, Exact Metrology inspectors were able to evaluate critical features with amazing precision.

CT scanning provides several benefits including being the only way to get 3D views inside a part and the only way to obtain accurate dimensional data without cutting up and destroying an object. In addition, CT scanning requires very little time to capture data and troubleshoot parts and also offers multiple uses with one scan (void analysis, inspection, volume, porosity, reverse engineering, etc.). In contrast to conventional tactile coordinate measurement techniques, a CT acquires all surface points simultaneously —on even the most complex objects. This includes all hidden features like undercuts which are not accessible using other non-destructive measurement methods.

Due to its ability to see data layer by layer, CT scanning permitted Exact Metrology inspectors the ability to see any possible defects/details on the stent. This is crucial for any medical device, especially something as small and essential as a stent that goes into the human body.


Exact Metrology is ISO, AS9100 Certified as well as FFL and ITAR Registered.

Exact Metrology, with facilities in Cincinnati, Ohio, Moline, Illinois and Milwaukee, Wisconsin, plus affiliated offices throughout the country, is a comprehensive metrology services provider, offering customers 3D and CT scanning, reverse engineering, quality inspection, product development and 2D drawings.   The company also provides turnkey metrology solutions, including equipment sales and lease/rental arrangements.  

For more information, please contact:

EXACT METROLOGY, INC. 
Dean Solberg
20515 Industry Avenue
Brookfield, WI 53045
Local: 262-533-0800
www.exactmetrology.com
deans@exactmetrology.com

To see optimized part positioning with ZEISS Metrology, please visit https://www.youtube.com/watch?v=Ch3JuozfqYU&list=PLvaO705pqbydFVDs_K_f0qrZgm1tQ8F9b

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Suhner Machining Offers New Video Series

Maintenance tips and assembly procedures on automated tools explained by Division Manager Lee Coleman

Suhner Machining recently filmed a series of maintenance tip and unit assembly videos at the company’s North American Service Center, housed on the campus of corporate headquarters in Rome, Georgia.  The presentation of the procedures was done by Division Manager and longtime Suhner team leader, Lee Coleman.  These “hands on” demonstrations would interest any customer or maintenance personnel currently using or planning to employ Suhner automated tools in their shop or production facility.  According to Coleman, “We made these videos as the first in a series.  Our goal is to help customers and trainers impart the proper procedures for maintenance and assembly of our automated drills, taps and other tools, which are used extensively in automotive and other high-volume production facilities, contract job shops and elsewhere.” 

The company is planning a number of videos to assist operators and especially maintenance personnel in the proper care and handling of these high-precision automated tools, many of which typically perform thousands of operations in a single shift on the production line. 

These first four new videos cover the following topics on the SPINDLEmaster Max 100:

Proximity Switch Adjustment

Spring Adjustment

General Maintenance

Flag Nut Adjustment


For more information, please contact:

Lee Coleman, Division Manager-Machining
Suhner Industrial Products Corp.
25 Anderson Road SW
Rome, GA 30161 USA
Phone:  706-235-8046
Fax: 706-235-8045
machining.us@suhner.com

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Suhner Offers Economaster Drilling Units for Value-Priced Production Use

All the features and reliability of Suhner technology at an affordable price,

For the OEM or end user…MADE IN AMERICA 

Suhner introduces the ECONOmaster® line of drilling units, affordably priced at under $3000 for the basic unit, in stock for immediate delivery or customizable to suit the particular operation. This economical solution is ideal for multiple materials such as light metal, wood, composite, plastic and foam.  Because these units are entirely produced at the Suhner factory in Rome, Georgia, response times for delivery and customized construction are minimal, according to Division Manager Lee Coleman.  “We recognized the need to bring our global technology to a local level, here in America, and the ECONOmaster® is a key step in that process.”   Suhner is based in Brugg, Switzerland, with plants and distribution centers worldwide. 

The ECONOmaster® drilling unit features low power and air consumption, adjustable motor housing, adjustable total stroke up to 4”, hydraulic feed control cylinder, J33 taper spindle end, 0-1/2” drill chuck, electric front & rear position limit switches, belt tensioner and chrome-plated quill.  Basic unit weight is 45 lbs.  

Other key features include adjustable feed stroke of ½-3”, 400 lb. thrust at 85 psi, operating pressures to 110 psi, TEFC/IP56 protection, standard 230V/460V, concentricity of .002” TIR, speed ranges to 9600 RPM and an air connection retract/advance of ¼” to 27 NPT.  

ECONOmaster® drilling units can be supplied with an adjustable stand, inline vertical configuration and multiple spindle heads for medium-duty production drilling, with many other spindle options and toolholders available.  Please consult the factory in Rome, Georgia.  


For more information, please contact:

Lee Coleman, Division Manager-Machining

Suhner Industrial Products Corp.
25 Anderson Road SW
Rome, GA 30161 USA
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Jeff and Russell discuss current industry trends

Leading Industry Experts Discuss Hot Trends in Cutting Tools

Fast flexibility for custom tooling, easy access through cloud technology and automation are driving tool production processes

ANCA North American President Russell Riddiford recently participated in an award ceremony at ARCH Cutting Tools in Latrobe, Pennsylvania to celebrate the company’s win in the 2020 ANCA Tool of the Year  competition. During this time, Russell sat down with ARCH Cutting Tools President Jeff Cederstrom to discuss the successful collaboration between both companies, as well as future trends that they see on the horizon; and how best to maximize the opportunities of these trends.

Offline and in-process solutions help to deliver speedy custom profiles and get the “first tool right”

Jeff identified the growing trend towards custom tooling. While he described ARCH as a “full-service, one-stop shop with a broad portfolio of standard tools,” he acknowledged that the company sets itself apart in the market, thanks to the breadth of their custom tooling capabilities. Many customers work with ARCH Cutting Tools, looking for custom solutions to reduce their manufacturing costs. This leads to combination tools with complex geometries. Jeff said the combination of skilled machinists, designers and technology that ANCA provides enables the process to flourish.

Recognizing the market need for adaptability to produce custom tools Russell highlighted the range of processes offered by ANCA that are targeted to increasing the “speed to get to the grinding point.” ANCA’s 3D simulation software generates a special profile offline, while the machine is still running and completing the previous jobs. The program is then downloaded to the machine, allowing ARCH to obtain better production of the first tool. ANCA offers ARCH the option to inspect their tool on the machine, using the LaserPlus System. The system measures the profile tool, automatically compensating the machine to correct any errors in geometry. Another option is to take the tool to a ZOLLER presetter, as ZOLLER is integrated with the ANCA machines on the floor. A full contour scan is performed using the ZOLLER »genius3« to identify any imperfections in the tool.

Jeff and Russell discuss current industry trends

Russell sees the importance of having the “first tool right” as a critical point for production. After the pre-grind process through simulation to perfect the tool before it even gets to the machine, ANCA as the only company with a full linear motor product line, offers customers maximum accuracy, surface finish and stability throughout the grinding process. Another new technology is spindle temperature control, a software function that maintains consistent spindle temperature. Providing this stability again allows the first tool in production to be right.

ARCH Cutting Tool’s winning tool offers five separate functions demonstrating the kind of complexity that is in demand. Jeff commented that custom tooling is becoming more challenging and ANCA’s solutions offer significant benefits. Jeff noted: “Having the software so that it is user-friendly, and we can adapt to a request quickly and having not only the software but the machining technology to support it … is critical to us.”

Jeff’s company recently launched a program called “Hot Shop” to showcase their speed from production to delivery. If a customer needs a custom tool quickly, ARCH can produce any geometry of a solid carbide round tool and have it delivered within one week. Jeff explained: “Having equipment that is nimble and fast on the floor enables (this speed)”.

Connected machines and integrated automation

ARCH has developed a web portal called “ARCH Specials.” Customers can download drawings, a DFX file or use pulldown menus on the company website, or talk to engineers to generate a fast RFQ for application specific custom tools.

Online capabilities and cloud technology are a growing trend. ANCA can network all machines through their Management Suite software, allowing users to replicate and download files from anywhere in the country, such as across ARCH’s multiple facilities. Additionally, users can monitor real-time performance of their machines to schedule and maintain the machines, as well as predict maintenance requirements to minimize downtime.

Both Cederstrom and Riddiford identified automation as another rising trend. From customers looking for more output, better quality and more productivity, to the social distancing requirements of COVID, to the gap in skilled labor; increased automation provides a solution to these challenges. To this end ANCA has developed AIMS (ANCA Integrated Manufacturing System). Russell explains: “This is the ability to bring a stock piece of carbide at the front end and at the back end have a finished tool…without manual or operator input throughout the process. This allows end-to-end grinding.” Adding to ANCA’s product range is automated laser etching with the AutoMarkX, which fits with AIMS to complete the process.  Russell added: “Some people might think of it as the future, but AIMS is here today.”

To see the discussion between Russell and Jeff, please see the video below:


For further information, please contact:

Johanna Boland
Group PR and Communications Manager, ANCA
M: +61 407799779
Johanna.Boland@anca.com

ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia where the company still has its global headquarters. ANCA has offices in the UK, Germany, China, Thailand, India, Japan, Brazil and the USA as well as a comprehensive network of representatives and agents worldwide.

ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.

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New Sinamics G115D distributed drive system specifically designed for conveyor applications

Comprised of the drive, motor and gear box, this new distributed drive system is available as a complete solution for motor-mounted and wall-mounted horizontal motion control conveyor applications.

With its new Sinamics G115D, Siemens is introducing a new, compact and powerful drive system specifically designed for horizontal conveyor applications.  The drive system comprises the motor, drive and gearbox in one unit and is offered in two versions — wall-mounted and motor-mounted.

The Sinamics G115D drive system is characterized by a robust design with a high IP protection class (up to IP66 / UL Type 4X) and is suitable for use in harsh environments.  Thanks to its compact dimensions, the Sinamics G115D can be easily installed in confined areas.  The drive system can also be operated reliably over a wide temperature range of -30 to 55 degrees Celsius (-22 to 131 degrees Fahrenheit), enabling operation in deep freezing applications.

Sinamics G115D is suitable for applications in intra-logistics and airports, as well as in the automotive and food and beverage industries. Its power ranges from 0.37 to 7.5 kilowatts
(1/2 to 10 hp) for wall-mount applications and 0.37 to 4 kilowatts (1/2 to 5 hp) for motor-mounted applications.  The drive system can be put into operation quickly and easily with comprehensive integration into the Totally Integrated Automation (TIA) portal including Startdrive commissioning software or the Sinamics Smart Access Module (SAM) web-server for Wi-Fi setup and diagnostics.

To be prepared for digital transformation and to enable cloud-based analysis, Sinamics G115D is integrated into the entire MindConnect portfolio and is compatible with MindSphere applications such as Analyze MyDrives.

Thanks to Profisafe, the Sinamics G115D has Safety Integrated in the form of STO (Safe Torque Off) SIL2, which standardizes and facilitates the certification process.  For flexibility in terms of installation, service and maintenance, the solution is equipped with a plug-in connector and flexible connection possibilities.  The device is particularly suitable for interaction with Simatic controllers such as the Simatic S7-1200 or Simatic ET200 for motion control. 

Siemens offers warranty extensions for Sinamics G115D through its Service Protect package. As part of this service package, an additional one or two-year warranty extension may be purchased for failure coverage.  The package offers simplified processing under normal warranty conditions for the extended period.

With its new Sinamics G115D, Siemens presents a new, compact, and powerful drive system specifically designed for horizontal conveyor applications.

For more information regarding Sinamics G115D, please visit:
usa.siemens.com/sinamics-g115d

For specific product information and inquiries, send an e-mail to: mc.us@siemens.com   

Siemens Digital Industries (DI) is an innovation leader in automation and digitalization. Closely collaborating with partners and customers, DI drives the digital transformation in the process and discrete industries. With its Digital Enterprise portfolio, DI provides companies of all sizes with an end-to-end set of products, solutions and services to integrate and digitalize the entire value chain. Optimized for the specific needs of each industry, DI’s unique portfolio supports customers to achieve greater productivity and flexibility. DI is constantly adding innovations to its portfolio to integrate cutting-edge future technologies. Siemens Digital Industries has its global headquarters in Nuremberg, Germany, and has around 75,000 employees internationally.

Siemens Corporation is a U.S. subsidiary of Siemens AG, a global powerhouse focusing on the areas of power generation and distribution, intelligent infrastructure for buildings and distributed energy systems, and automation and digitalization in the process and manufacturing industries. Through the separately managed company Siemens Mobility, a leading supplier of smart mobility solutions for rail and road transport, Siemens is shaping the world market for passenger and freight services. Due to its majority stakes in the publicly listed companies Siemens Healthineers AG and Siemens Gamesa Renewable Energy, Siemens is also a world-leading supplier of medical technology and digital healthcare services as well as environmentally friendly solutions for onshore and offshore wind power generation. For more than 160 years, the company has innovated and invented technologies to support American industry spanning manufacturing, energy, healthcare and infrastructure. In fiscal 2018, Siemens USA reported revenue of $23.7 billion, including $5.0 billion in exports, and employs approximately 50,000 people throughout all 50 states and Puerto Rico.

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