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It supplies the blanks for the servo press line in the Smart Press Shop with an output of 20 strokes per minute. © Schuler

Lasers cutting blanks for the Smart Press Shop

In addition to a servo press line, Porsche and Schuler operate a fully-connected press shop which features a state-of-the-art blanking line

Göppingen/Halle, 07/27/2021 – At the beginning of June, Porsche and Schuler began the operation of a fully-connected press shop in East German Halle (Saale). In addition to a servo press line with an output of up to 20 strokes per minute, the Smart Press Shop also features a state-of-the-art blanking line; a Laser Blanking Line 2.18 equipped with two cutting heads for processing strip material with a width of up to 1,880 mm.

Blanking lines with lasers do not require expensive and heavy blanking dies, which is why they are particularly suitable for the production of new parts or small batch sizes with frequent product changes. The continuously moving coil material is processed into blanks at high cutting speeds. Thanks to tooling-free scrap separation, a high output is also achieved. A gentle transport of sensitive materials, such as aluminum, is ensured, too.

The Laser Blanking Line is the ideal solution for the “Smart Press Shop” in Halle, which focuses on the production of aluminum outer skin parts in small batch sizes. By recording various measured values of the system as well as the coil material and by smart marking of the blank, the line which supplies the blanks for the servo press line forms the point of departure for a “Track and Trace” system.


www.schulergroup.com/laserblanking
www.smartpress.shop

For further information on Schuler Inc., North America, please contact:

Kevin McAllister, President, North America
Schuler Incorporated
7145 Commerce Blvd.
Canton, MI 48187 USA
734-207-7200
Kevin.McAllister@schulergroup.com

About the Schuler Group – www.schulergroup.com

Schuler offers customized first-rate technology in all areas of forming – from the networked press to press shop planning. In addition to press, our product includes automation and software solutions, dies, process know-how and service for the entire metalworking industry. Our customers include automotive manufacturers and suppliers, as well as companies in the forging, household appliance and electronics industries. Press from the Schuler Group mint coins for more than 180 countries. When it comes to the digital transformation of the forming technology, we support our customers worldwide as a supplier of innovative system solutions. Founded in 1839 with headquarters in Göppingen, Germany, Schuler AG has about 5,000 employees at production sites in Europe, China and America, as well as service companies in more than 40 countries. The company is part of the international technology group ANDRITZ.

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Scanning with the Leica RTC360

Exact Metrology Showcases Its Long Range Scanning Capabilities

Company highlights equipment and tools used, applications and the Leica RTC360

Exact Metrology, a comprehensive 3D metrology service provider and hardware sales company, offers a variety of long range (20 feet to entire facilities) high-definition technologies.  The company uses high quality equipment from Leica, a Hexagon Metrology company, and Surphaser®.

The tool of choice for long range scanning is LIDAR (Light Detection and Ranging) scanners. It’s a remote sensing method used to detect objects in 3D space similar to the technology used in autonomous self-driving vehicles. A highly accurate and effective surveying method, it uses light in the form of a pulsated laser to measure variable distances.

Leica RTC360

Long range scanners are typically set up in multiple locations to collect very large data sets. The data set from each location generates a point cloud and each of the point clouds are stitched together to create a 3D space. The stitched point cloud data is then sent directly to the customer or 3D models of the areas are generated to work in any CAD environment. The ability to implement CAD modeling allows tasks to be completed in a fraction of the time as opposed to manual drafting. It also eliminates the need to revisit the area to get that dreaded forgotten measurement or extra detail.

Generally, the CAD models are used for factory/shop floor layout plans, power plant equipment change outs, proof dimensioning and much more. The same data set can also be reused for multiple purposes.  It is ideal for large scale interior or exterior buildings, statues and historic architecture preservation.

In addition to the 3D model, full spherical HDR imagining is attached directly to the point cloud giving a photo realistic effect of the data and allowing for virtual walkthroughs of the areas, shareable markups, geo-referencing and meta-tagging. This data can be shared with an unlimited user base via a freeware software.

The Leica RTC360 3D reality capture solution can be controlled through the Leica Cyclone FIELD 360, app, allowing a real time visual of all the customer’s setups and the ability to optimize links of each  individual scan to all the setups.

Known for its unsurpassed accuracy and scan quality, long range scanning is ideal for use in reverse engineering, dimensional control, historical preservation, architecture and forensics.


Exact Metrology is ISO, AS9100 Certified as well as FFL and ITAR Registered.

Exact Metrology, with facilities in Cincinnati, Ohio, Moline, Illinois and Milwaukee, Wisconsin, plus affiliated offices throughout the country, is a comprehensive metrology services provider, offering customers 3D and CT scanning, reverse engineering, quality inspection, product development and 2D drawings. The company also provides turnkey metrology solutions, including equipment sales and lease/rental arrangements.  

For more information, please contact:

EXACT METROLOGY, INC. 
Dean Solberg
20515 Industry Avenue
Brookfield, WI 53045
Local: 262-533-0800
www.exactmetrology.com
deans@exactmetrology.com

EXACT METROLOGY, INC. 
Steve Young
11575 Goldcoast Drive
Cincinnati, OH 45249
Local: 513.831.6620
Toll Free: 866.722.2600
www.exactmetrology.com
stevey@exactmetrology.com

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2021 ANCA Tool of the Year winners announced live at EMO Milano

#ANCATooloftheYear2021 offers thousands in prize money and global recognition; celebrating the magic of the cutting tool and the experts who create them

ANCA Tool of the Year Contest

ANCA’s industry-first competition is back with the 2021 winners to be announced live at EMO, Milano; a major global trade fair that recognizes the magic world of metalworking. Last year the industry welcomed the opportunity to show off their skills with almost 30 entries received from across the world being seen by over 80,000 fans generating over 200,000 engagement on social media.

Patrick Boland, Co-Founder at ANCA comments: “Our industry thrives thanks to grinders’ expertise. Much of what people use and enjoy in everyday life is due to the hard work and ever increasing technical acumen of these cutting tool makers and as a result we are seeing the complexity of cutting tools increase, improving productivity, tool life and functionality.”

“Now in its fourth year, ANCA Tool of the Year has gained significant coverage – raising the profile of cutting tools and those companies who make them. I encourage all cutting tool makers to enter our competition and be recognized on a global stage for your craftmanship and contributions to our industry,” he concluded.

Ivan Cuscov, Plant Director at Cerin SpA and first time Judge said: “Continuous developments in tool technology have shown us that standard products have become easier and easier to make and the challenge is to create something new, putting creativity into the grinding process. Grinding technology can still be surprising for expert people who work in the field every day given turning new ideas into reality is enhanced by an open, flexible software such as ANCA’s iGrind.” Cerin SpA began operating in 1971 and is one of the most reputable Italian manufacturers of carbide precision tools.

ANCA will also showcase the much anticipated AutoMarkX for the first time at EMO. AutoMarkX is an automatic stand-alone laser marking station replacing manual and labor-intensive processes. Find out more about what is at ANCA’s stand on our EMO​ page.

ANCA Tool of the Year 2020 Award

ANCA Tool of the Year 2021 – Complexity through simplicity: ANCA makes it simple to design and grind complex tools

To find the Tool of the Year customers can submit their favorite tool with the winners being judged and announced live at EMO. There will be two competition categories to recognize both the functionality and creativity of cutting tool manufacturers.

  • The main prize goes to #MadeonANCA tools and entrants will be judged on the form and performance of their cutting tool.
  • The second category is for virtual tools as the “Most innovative tool design – 2021.” Entrants are encouraged to be creative and use ANCA tool design software to push ideas to their limits. 

The winner of #MadeonANCA receives $10,000 AUD worth of ANCA innovations for parts, accessories or software that fit your grinding needs and the winner of the most innovative virtual tool will receive the full CIM software package.

Submissions open from 15th June – 15th August.

2020’s #MadeonANCA competition winner, ARCH Cutting Tools’ entry demonstrated excellent use of multiple iGrind operations with several complex profiles. Jeff Cederstrom, President of ARCH Cutting Tools said: “It is a humbling experience to be involved in a friendly competition with some of the world’s most innovative and technically advanced cutting tool manufacturers. We will use the recognition to further motivate us to push the limits of cutting tool design to meet our ultimate goal of meeting our customers’ needs and the challenges they have in their applications every day.” 

Patrick Boland continued: “For the winners of Virtual Tool Category, JG Group from Poland took a creative approach using an Australian theme of the Sydney Opera House reproduced in a profile tool, looking as impressive as a tool as it does in real life. (Joint virtual winner) Turcar’s tool amazed me in how they achieved their tool design. I had no idea our software could produce something as beautiful and as well executed as their entry.”

The competition will be based on the passion and the craft of tool making and celebrate our highly skilled tool grinding community. 

Judging panel

  • Pat Boland, Co-Founder and Managing Director at ANCA
  • Ivan Cuscov, Plant Director at Cerin SpA, Italy
  • Thomson Mathew, Product Manager at ANCA
  • Zoller – measure profile and diameter 

At EMO the top five finalist tools will be judged on the following criteria:

  • Best surface finish in Ra (roughness average) value on the flute or gash surface
  • The tool the that is closest to the nominal tolerance as stated on the drawing in terms of diameter and profile (i.e. if the tolerance on diameter is +/- 0.010mm and the tool is measured to 0.005 then this will rank favourably)
  • Tool that has been ground to the tightest tolerance as per the drawing (i.e. the tool with the lowest tolerance will rank favourably)
  • Level of complexity (i.e. in terms of the number of steps, profiles will rank favourably)

For further information, please contact:

Johanna Boland
Group Strategy and Communications Manager, ANCA
M: +61 407799779
Johanna.Boland@anca.com

ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia where the company still has its global headquarters. ANCA has offices in the UK, Germany, China, Thailand, India, Japan, Brazil and the USA as well as a comprehensive network of representatives and agents worldwide.

ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.

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A curious company, Mictu is always experimenting with materials to find the best cutting tool solutions

Established in 1986 Mictu’s core business is the eyewear industry. As the company has grown they expanded into aerospace, automotive, dental, and mechanical. Boasting a team of 15 people and producing more than 200,000 tools per year, Mictu exports tools to China, Hong Kong, North and South America, Switzerland and Germany, as well as servicing their local Italian market.

Andrea Colavo, the son of the founder of Mictu said, “There has been significant growth in our company since its beginning. We have a big body of knowledge as the eyewear industry gave us the opportunity to test our tools in many different materials giving experience in working with many kinds of plastics and metals.”

Servicing the changeable eyewear industry

The eyewear industry is different from other kinds of industries, mostly because it’s fashion. Eyewear trends are constantly changing and customers require different tools to machine different shapes.

The industry also uses very small tools and Mictu have produced tools with a 0.2 millimeter diameter mill. For example, a hinge requires very tight tolerance — in fact drawings often specify plus or minus one hundredth of a millimeter.

Understanding different materials is fundamental

Andrea continues, “We are a curious team who understand the value of trying new approaches and materials. If a customer is asking to use a material we have no experience in, we ask them how this material reacts to machining and describe the chips of this material. This helps us build a picture of how the material reacts to cutting. We make a sample tool and analyze its performance — is the tool working correctly or does it require adjustments? In the ANCA 3D simulator we can make these adjustments to produce a second batch and try again at the customers.”

Mictu has developed many different tools for many different materials. The most common plastics are nylon or polycarbonate and metals are titanium, stainless steel or cast iron.

Designing the best tool takes trial and error

“I think that anyone can make a tool, especially now that we have more intuitive software. However experience is still key. Cutting tool makers should consider the dynamics of the grinding wheels and need to know the right speed that will not cook your material as otherwise it will break like glass.”

“Generally we start from a drawing of the finished part and ask our customer how he wants to machine their component. Next we use our ANCA 3D simulator software program to simulate the tool to evaluate the best performing shape for that tool.”

“We start using 3D simulation with an ANCA MGX that we bought in 2002. The 3D simulator has changed the way we make tools, mostly because using this software means we are making less errors.”

“The characteristics that make a tool perform best is choosing the right material.

“A cutting edge must be appropriate for the material you have to machine for example, sometimes a very sharp cutting edge is not the best choice. Very sharp edges are weaker than a rounded edge and can vibrate more. So for soft materials you need a very sharp edge, but for hard to cut materials, you need a stronger cutting edge. “

“I have found it is important to make mistakes. This means you can learn what is not working and that helps you next time you are designing a tool.”

Technology matters – ANCA’s MGX has produced more than 350,000 pieces and is still running

Mictu invested in an MGX in 2002. Andrea recalls, “It’s our first ANCA and is still performing with more than 350,000 pieces manufactured over the years. We found the MGX is a very good machine for producing small to medium batches of very small tools.”

“More recently we purchased two new FX7 Linears because of their flexibility. They are excellent machines for producing tool batches of varied sizes. So far, we have been running them all week, overnight and on the weekend with big batches. During the day we use them to produce smaller batches. On the FX7 we mainly produce drills, step drills and mills and sometimes even end mills with a profile.”

“The FX7 can produce very different tools in the same batch making the machines extremely efficient. Another big advantage of these machines is that we can measure the tool without looking at it. The machine has a laser that measures, and if necessary, corrects during the grinding process. Even if no one is looking at the machine, we know the machine is automatically taking care of the tolerance of our tools and that the end quality will be high. I sleep much better because I know the laser is doing its job checking the diameter of every mill you are producing.”

“We use the iBalance to ensure our wheel packs are balanced, reducing the vibration on our tools. This is fundamental when you’re making very small tools. If you have even a very small vibration, your cutting edge will be hammered and cheap. If you have it balanced well, it will work much more smoothly and have a nicer cutting edge.”

“Personally I also liked the appearance of the machine, I would even say it is good looking! With the new Linear models, we expect a longer machine lifespan and improved surface finish. The small footprint is welcome and its many features help with the repeatability of our tools. In summary, we choose the ANCA FX7 Linear because it is a complete package with a wheel changer, large loader, laser measurement technology and has 3D Simulator software.”

Professional facilities build trust with customers

Mictu recently moved to a new facility and are reaping the benefits of investing in custom design. Andrea continues “The biggest benefits we’ve seen moving to a new facility was starting from a blank sheet. We decided to put all the pipes needed for the oil for the grinders underground to make a clear surface with less stuff that can leak on the floor. The measuring machines have been installed in a separate environment to keep them on a steady temperature. Since moving we have seen improved production, better quality control and overall we are more efficient and have a better environment for our people because it’s clean and fresh.”

“I think it’s really important for a customer to visit your facility so they can assess the working environment. Fortunately, customers are very impressed which helps us build trust in our products and services. Customers choose to work with us because we are very lean and listen to their needs. We have a skilled and experienced team who are able to solve problems.”


For further information, please contact:

Johanna Boland
Group PR and Communications Manager, ANCA
M: +61 407799779
Johanna.Boland@anca.com

ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia where the company still has its global headquarters. ANCA has offices in the UK, Germany, China, Thailand, India, Japan, Brazil and the USA as well as a comprehensive network of representatives and agents worldwide.

ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.

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Suhner Machining Offers New Video Series

Maintenance tips and assembly procedures on automated tools explained by Division Manager Lee Coleman

Suhner Machining recently filmed a series of maintenance tip and unit assembly videos at the company’s North American Service Center, housed on the campus of corporate headquarters in Rome, Georgia.  The presentation of the procedures was done by Division Manager and longtime Suhner team leader, Lee Coleman.  These “hands on” demonstrations would interest any customer or maintenance personnel currently using or planning to employ Suhner automated tools in their shop or production facility.  According to Coleman, “We made these videos as the first in a series.  Our goal is to help customers and trainers impart the proper procedures for maintenance and assembly of our automated drills, taps and other tools, which are used extensively in automotive and other high-volume production facilities, contract job shops and elsewhere.” 

The company is planning a number of videos to assist operators and especially maintenance personnel in the proper care and handling of these high-precision automated tools, many of which typically perform thousands of operations in a single shift on the production line. 

These first four new videos cover the following topics on the SPINDLEmaster Max 100:

Proximity Switch Adjustment

Spring Adjustment

General Maintenance

Flag Nut Adjustment


For more information, please contact:

Lee Coleman, Division Manager-Machining
Suhner Industrial Products Corp.
25 Anderson Road SW
Rome, GA 30161 USA
Phone:  706-235-8046
Fax: 706-235-8045
machining.us@suhner.com

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Suhner Offers Economaster Drilling Units for Value-Priced Production Use

All the features and reliability of Suhner technology at an affordable price,

For the OEM or end user…MADE IN AMERICA 

Suhner introduces the ECONOmaster® line of drilling units, affordably priced at under $3000 for the basic unit, in stock for immediate delivery or customizable to suit the particular operation. This economical solution is ideal for multiple materials such as light metal, wood, composite, plastic and foam.  Because these units are entirely produced at the Suhner factory in Rome, Georgia, response times for delivery and customized construction are minimal, according to Division Manager Lee Coleman.  “We recognized the need to bring our global technology to a local level, here in America, and the ECONOmaster® is a key step in that process.”   Suhner is based in Brugg, Switzerland, with plants and distribution centers worldwide. 

The ECONOmaster® drilling unit features low power and air consumption, adjustable motor housing, adjustable total stroke up to 4”, hydraulic feed control cylinder, J33 taper spindle end, 0-1/2” drill chuck, electric front & rear position limit switches, belt tensioner and chrome-plated quill.  Basic unit weight is 45 lbs.  

Other key features include adjustable feed stroke of ½-3”, 400 lb. thrust at 85 psi, operating pressures to 110 psi, TEFC/IP56 protection, standard 230V/460V, concentricity of .002” TIR, speed ranges to 9600 RPM and an air connection retract/advance of ¼” to 27 NPT.  

ECONOmaster® drilling units can be supplied with an adjustable stand, inline vertical configuration and multiple spindle heads for medium-duty production drilling, with many other spindle options and toolholders available.  Please consult the factory in Rome, Georgia.  


For more information, please contact:

Lee Coleman, Division Manager-Machining

Suhner Industrial Products Corp.
25 Anderson Road SW
Rome, GA 30161 USA
Direct: 706-314-2927
Mobile: 706-409-1876
Fax: 706-235-8045
lee.coleman@suhner.com

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Jeff and Russell discuss current industry trends

Leading Industry Experts Discuss Hot Trends in Cutting Tools

Fast flexibility for custom tooling, easy access through cloud technology and automation are driving tool production processes

ANCA North American President Russell Riddiford recently participated in an award ceremony at ARCH Cutting Tools in Latrobe, Pennsylvania to celebrate the company’s win in the 2020 ANCA Tool of the Year  competition. During this time, Russell sat down with ARCH Cutting Tools President Jeff Cederstrom to discuss the successful collaboration between both companies, as well as future trends that they see on the horizon; and how best to maximize the opportunities of these trends.

Offline and in-process solutions help to deliver speedy custom profiles and get the “first tool right”

Jeff identified the growing trend towards custom tooling. While he described ARCH as a “full-service, one-stop shop with a broad portfolio of standard tools,” he acknowledged that the company sets itself apart in the market, thanks to the breadth of their custom tooling capabilities. Many customers work with ARCH Cutting Tools, looking for custom solutions to reduce their manufacturing costs. This leads to combination tools with complex geometries. Jeff said the combination of skilled machinists, designers and technology that ANCA provides enables the process to flourish.

Recognizing the market need for adaptability to produce custom tools Russell highlighted the range of processes offered by ANCA that are targeted to increasing the “speed to get to the grinding point.” ANCA’s 3D simulation software generates a special profile offline, while the machine is still running and completing the previous jobs. The program is then downloaded to the machine, allowing ARCH to obtain better production of the first tool. ANCA offers ARCH the option to inspect their tool on the machine, using the LaserPlus System. The system measures the profile tool, automatically compensating the machine to correct any errors in geometry. Another option is to take the tool to a ZOLLER presetter, as ZOLLER is integrated with the ANCA machines on the floor. A full contour scan is performed using the ZOLLER »genius3« to identify any imperfections in the tool.

Jeff and Russell discuss current industry trends

Russell sees the importance of having the “first tool right” as a critical point for production. After the pre-grind process through simulation to perfect the tool before it even gets to the machine, ANCA as the only company with a full linear motor product line, offers customers maximum accuracy, surface finish and stability throughout the grinding process. Another new technology is spindle temperature control, a software function that maintains consistent spindle temperature. Providing this stability again allows the first tool in production to be right.

ARCH Cutting Tool’s winning tool offers five separate functions demonstrating the kind of complexity that is in demand. Jeff commented that custom tooling is becoming more challenging and ANCA’s solutions offer significant benefits. Jeff noted: “Having the software so that it is user-friendly, and we can adapt to a request quickly and having not only the software but the machining technology to support it … is critical to us.”

Jeff’s company recently launched a program called “Hot Shop” to showcase their speed from production to delivery. If a customer needs a custom tool quickly, ARCH can produce any geometry of a solid carbide round tool and have it delivered within one week. Jeff explained: “Having equipment that is nimble and fast on the floor enables (this speed)”.

Connected machines and integrated automation

ARCH has developed a web portal called “ARCH Specials.” Customers can download drawings, a DFX file or use pulldown menus on the company website, or talk to engineers to generate a fast RFQ for application specific custom tools.

Online capabilities and cloud technology are a growing trend. ANCA can network all machines through their Management Suite software, allowing users to replicate and download files from anywhere in the country, such as across ARCH’s multiple facilities. Additionally, users can monitor real-time performance of their machines to schedule and maintain the machines, as well as predict maintenance requirements to minimize downtime.

Both Cederstrom and Riddiford identified automation as another rising trend. From customers looking for more output, better quality and more productivity, to the social distancing requirements of COVID, to the gap in skilled labor; increased automation provides a solution to these challenges. To this end ANCA has developed AIMS (ANCA Integrated Manufacturing System). Russell explains: “This is the ability to bring a stock piece of carbide at the front end and at the back end have a finished tool…without manual or operator input throughout the process. This allows end-to-end grinding.” Adding to ANCA’s product range is automated laser etching with the AutoMarkX, which fits with AIMS to complete the process.  Russell added: “Some people might think of it as the future, but AIMS is here today.”

To see the discussion between Russell and Jeff, please see the video below:


For further information, please contact:

Johanna Boland
Group PR and Communications Manager, ANCA
M: +61 407799779
Johanna.Boland@anca.com

ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia where the company still has its global headquarters. ANCA has offices in the UK, Germany, China, Thailand, India, Japan, Brazil and the USA as well as a comprehensive network of representatives and agents worldwide.

ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.

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New Sinamics G115D distributed drive system specifically designed for conveyor applications

Comprised of the drive, motor and gear box, this new distributed drive system is available as a complete solution for motor-mounted and wall-mounted horizontal motion control conveyor applications.

With its new Sinamics G115D, Siemens is introducing a new, compact and powerful drive system specifically designed for horizontal conveyor applications.  The drive system comprises the motor, drive and gearbox in one unit and is offered in two versions — wall-mounted and motor-mounted.

The Sinamics G115D drive system is characterized by a robust design with a high IP protection class (up to IP66 / UL Type 4X) and is suitable for use in harsh environments.  Thanks to its compact dimensions, the Sinamics G115D can be easily installed in confined areas.  The drive system can also be operated reliably over a wide temperature range of -30 to 55 degrees Celsius (-22 to 131 degrees Fahrenheit), enabling operation in deep freezing applications.

Sinamics G115D is suitable for applications in intra-logistics and airports, as well as in the automotive and food and beverage industries. Its power ranges from 0.37 to 7.5 kilowatts
(1/2 to 10 hp) for wall-mount applications and 0.37 to 4 kilowatts (1/2 to 5 hp) for motor-mounted applications.  The drive system can be put into operation quickly and easily with comprehensive integration into the Totally Integrated Automation (TIA) portal including Startdrive commissioning software or the Sinamics Smart Access Module (SAM) web-server for Wi-Fi setup and diagnostics.

To be prepared for digital transformation and to enable cloud-based analysis, Sinamics G115D is integrated into the entire MindConnect portfolio and is compatible with MindSphere applications such as Analyze MyDrives.

Thanks to Profisafe, the Sinamics G115D has Safety Integrated in the form of STO (Safe Torque Off) SIL2, which standardizes and facilitates the certification process.  For flexibility in terms of installation, service and maintenance, the solution is equipped with a plug-in connector and flexible connection possibilities.  The device is particularly suitable for interaction with Simatic controllers such as the Simatic S7-1200 or Simatic ET200 for motion control. 

Siemens offers warranty extensions for Sinamics G115D through its Service Protect package. As part of this service package, an additional one or two-year warranty extension may be purchased for failure coverage.  The package offers simplified processing under normal warranty conditions for the extended period.

With its new Sinamics G115D, Siemens presents a new, compact, and powerful drive system specifically designed for horizontal conveyor applications.

For more information regarding Sinamics G115D, please visit:
usa.siemens.com/sinamics-g115d

For specific product information and inquiries, send an e-mail to: mc.us@siemens.com   

Siemens Digital Industries (DI) is an innovation leader in automation and digitalization. Closely collaborating with partners and customers, DI drives the digital transformation in the process and discrete industries. With its Digital Enterprise portfolio, DI provides companies of all sizes with an end-to-end set of products, solutions and services to integrate and digitalize the entire value chain. Optimized for the specific needs of each industry, DI’s unique portfolio supports customers to achieve greater productivity and flexibility. DI is constantly adding innovations to its portfolio to integrate cutting-edge future technologies. Siemens Digital Industries has its global headquarters in Nuremberg, Germany, and has around 75,000 employees internationally.

Siemens Corporation is a U.S. subsidiary of Siemens AG, a global powerhouse focusing on the areas of power generation and distribution, intelligent infrastructure for buildings and distributed energy systems, and automation and digitalization in the process and manufacturing industries. Through the separately managed company Siemens Mobility, a leading supplier of smart mobility solutions for rail and road transport, Siemens is shaping the world market for passenger and freight services. Due to its majority stakes in the publicly listed companies Siemens Healthineers AG and Siemens Gamesa Renewable Energy, Siemens is also a world-leading supplier of medical technology and digital healthcare services as well as environmentally friendly solutions for onshore and offshore wind power generation. For more than 160 years, the company has innovated and invented technologies to support American industry spanning manufacturing, energy, healthcare and infrastructure. In fiscal 2018, Siemens USA reported revenue of $23.7 billion, including $5.0 billion in exports, and employs approximately 50,000 people throughout all 50 states and Puerto Rico.

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Reliable on-site service for Laser Blanking Lines

Customers can receive fast and efficient support for the new technology from local Schuler employees in the Americas

In the Americas, too, customers can receive fast and efficient support for the Schuler Laser Blanking Lines. © Schuler

The German press manufacturer Schuler has numerous manufacturing and service locations worldwide. This ensures that customers can receive fast and efficient support from local Schuler employees. In the Americas, for example, there are sites in the USA, Mexico, and Brazil, ready to support one of the company’s latest innovations: the Laser Blanking Line.

Laser blanking makes it possible to manufacture blanks completely without dies. Instead of using presses or shears, the geometries are cut by two or three high-precision laser heads. This has several advantages: no dies, die change, die storage or die maintenance, but also no costly press foundation and no loop pit. The technological development of laser performance, combined with intelligent line automation, enables Schuler to achieve cutting speeds of up to 100 meters per minute (approx. 328 ft/min).

The design of a Laser Blanking Line is very similar to a conventional press cutting line. “Simply said, the press is only replaced by a laser cell,” explains Oswald Schoenberger, Product Manager for Laser Blanking Lines. “Operators who already have experience with conventional blanking lines can learn to handle the system very quickly, but even the ones without blanking experience the system can be operated intuitively and reliably after completing our training program,” he continues.

Programming the lasers also requires no process know-how thanks to LBL Studio. The offline program is so intelligent that cutting contours for new parts are automatically created based on CAD files. The optimal cutting distribution of the lasers is taken into account and reliable predictions about the output can be calculated in advance. Of course, changes can be made manually at any time.

With several lines around the world and production experience since 2012, Schuler is by far the leader in terms of laser blanking lines. “This is also related to our strong local service,” explains Telvi Zanin, Vice President of Service. In addition to Europe and Asia, Schuler also has long established service and manufacturing locations in North America. Schuler Inc. was founded in 1978 in Columbus, Ohio, and now has its headquarters close to Detroit in Canton, Michigan.

“With our team of 80 qualified service employees we are ready to provide high quality technical support to all our customers in North America”, says Telvi. A team from the U.S. has been sent to the product centers in Europe to join the in-house assembly where they can learn firsthand the laser blanking technology. “Our trained employees can thus react quickly and provide optimal on-site service”, says Telvi. “In addition, remote service like with Schuler Connect offers the possibility of immediate assistance from our headquarters in Canton, Michigan or from our experts in Germany if required – for established products as well as for innovations such as the Laser Blanking Line.”


For more information, please visit:

www.schulergroup.com/laserblanking

About the Schuler Group – www.schulergroup.com

Schuler offers customized cutting-edge technology in all areas of forming—from the networked press to press shop planning. In addition to presses, our products include automation and software solutions, dies, process know-how and service for the entire metalworking industry. Our customers include automobile manufacturers and automotive suppliers, as well as companies in the forging, household appliance and electrical engineering industries. Presses from the Schuler Group mint coins for more than 180 countries. When it comes to the digital transformation of forming technology, we support our customers worldwide as a supplier of innovative system solutions. Founded in 1839 at our headquarters in Göppingen, Germany, Schuler AG has approx. 5,000 employees at production sites in Europe, China and the Americas, as well as service companies in more than 40 countries. The company is majority-owned by the Austrian ANDRITZ Group.

For further information on Schuler Inc., North America, please contact:

Guido Broder, Vice President of Sales & Marketing

Schuler Incorporated
7145 Commerce Blvd.
Canton, MI 48187 USA
734-207-7200
Guido.Broder@schulergroup.com

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COMPLETE RANGE OF HEIMATEC LIVE TOOL SPEED INCREASERS AVAILABLE THROUGH PLATINUM TOOLING

Gear ratios of 1:2, 1:3, & 1:4 with RPM max of 48,000

1:4 Radial Live Tool Speeder from Heimatec with ER 16 output, 24,000 rpm max

Platinum Tooling Technologies, Inc., the exclusive importer of Heimatec live tools, angle heads, and multiple spindle heads, offers immediate delivery on a variety of speeders for all popular live tool lathes.  Platinum Tooling, headquartered in Prospect Heights, Illinois, serves the North American Market.

These speed multipliers are available for working the OD or Face of the workpiece, with either external or internal coolant design, and mounting configurations to suit virtually any machine tool set-up, including all VDI, BMT, and a variety of Swiss style machines.   

Speed multipliers for all BMT turrets including Doosan, Haas, Miyano, and Nakamura as well as many Citizen models are now in stock in Illinois with others available from factory stock for short lead times.    

According to Platinum Tooling President Preben Hansen, “As our presence in the American machine tool market continues to expand, so does our product line.  These speed multipliers offer the customer a way to enhance their machine tool capabilities and increase production.  These tools are available through Platinum Tooling’s extensive network of distributors and sales reps across North America.”     


For further information and literature, or to arrange a demo on these products, please contact: 

Preben Hansen, President
PLATINUM TOOLING TECHNOLOGIES, INC.
16 E. Piper Lane Suite 128
Prospect Heights, IL 60070
Phone:  847-749-0633
Fax:  847-749-2445
email:  phansen@platinumtooling.com

Platinum Tooling Technologies, Inc. in Prospect Heights, IL, near Chicago, serves its growing North American customer base with an extensive inventory of machine tool accessories. Its experienced staff is dedicated to providing the most innovative tooling and technology. Platinum Tooling Technologies, Inc. serves the auto, aero, medical, woodworking, composites and other industries, as well as an ever-increasing number of machine tool OEMs worldwide, through its network of manufacturers’ representatives. Platinum Tooling is the exclusive importer of Heimatec, Henninger, Tecnicrafts, and AMF tooling for North America.

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