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As a strictly industrial agency with 30 clients who develop and manufacture all types of machines, equipment, software, communications and other stuff to run industry worldwide, we participate in several dozen trade shows each year. Well, we did until Mr. Covid came to town. That two-year hiatus was not only costly, it also created a silo mentality for both our clients and us, something that’s counter-productive in many ways, especially to the creative process. Human interaction…and NOT on zoom…is most necessary to drive creativity, whether you’re working on a machine tool, a motor or a full-page ad message.(more…) Continue reading
By Amie Burke
We all know that social media can be the best thing to happen to your B2B communications and marketing. Social media is a great way to capture the attention of other businesses that may want to partner with you. You can also keep an eye on your competitors to see what they are up to. Social media can do a lot for your business that traditional forms of media just cannot do. But, how do you stay relevant & on top of the rapidly changing social media environment? Here are a few tips to remember:
Your business is really interesting.
Your business is interesting & there is a need for it. Otherwise, you wouldn’t be in business! So how do you capture the interesting ways your business gets things done? By showing a few peeks behind the curtain that most people do not get to see. This idea doesn’t have to be a grand production, it can be very small and unique. Of course, being cognizant of any privacy regulations for your company, you can still share something interesting about your company that your competitors do not have. What would that be?
Be genuine & authentic.
With the ever changing landscape of social media, it is more important than ever to show your business is run by humans. No one is perfect. Not every photo or video has to be perfect. Showing only a glossy exterior is now becoming something that is being ignored by younger generations as not being authentic. Yes, cool marketing shots are great, but they should not be the only thing that is shared on your business social media. Even a quick photo of workers having fun at a company cook-out from your phone speaks to your company’s authenticity.
For real, share it.
Sometimes we feel that other businesses or people don’t care about what we share. That’s not true. People take the time to follow your business page on various channels of social media. Now, it is your time to shine a light on what your business does to your audience. You already have an audience, or you are building one, you really want to be able to speak to them in a more relaxed way through social media. Don’t get hung up on feeling like no one will care about your post. They do care and they appreciate you sharing.
These tips are great starting points on how you treat your social media channels for your business. These tips will help you think more strategically for your social media posts as well. People are getting more critical of their own personal social media consumption. Customers are curating their own social media habits to fit the kind of media they would like to experience. Ensuring that your business profiles can serve your customers/audience, or potential partners, in a positive way, will help your business grow.Continue reading
New quality standard heightens performance at company, opens new market opportunities
Accurate Pattern Inc. (Butler, Wisconsin) proudly announces it has received the Certificate of Registration for ISO 9001: 2015, effective July 29, 2021. The announcement was made by the new owners of the company, President & CEO Polly Sackett and COO Kevin Williams, who took the reins from Kevin’s father, Bruce Williams, on April 8, 2021.
As the ISO certificate states, Accurate has demonstrated that their Quality Management System complies with the requirements of ISO 9001: 2015 and, further, that the scope of this registration includes the design and manufacturing of patterns, tooling and gages for a variety of industries and provision of contract services for inspection and machining.
There are two distinct halves of this busy 25-person job shop, namely, patternmaking and fixturing. Each requires a unique set and President Polly Sackett comments, “We are so fortunate to have a dedicated group of employees who can work both sides of the operation to get the jobs done.”
Accurate performs CAD design services, manual and CNC machining up to 5-axes, CMM inspection and certification plus welding and spray coating, as it provides products to the automotive, metalcasting, marine and other markets nationwide.
In detailing the story of its ISO certification, Kevin Williams said, “The process actually began before Polly and I bought the business. Our quality manager Kris Bird has a passion for excellence and he was the key driver in this effort. But all our team really worked together, investing over 1500 hours in meetings, documentation, process and procedure development.”
Polly Sackett echoed that sentiment. “We partnered with the Waukesha County Technical College to obtain their Incumbent Worker Training Grant and it helped us train the entire team for the ISO audit, conducted by American Management Technology, Inc. (AMTEC) in Fontana, Wisconsin.” The result was a series of protocols and documentation on the entire production process at Accurate, resulting in an overnight success through the certification. As Polly notes, “We had the entire document prepped and provided it to AMTEC on a Thursday morning and we were certified by Friday night. We promptly threw a party for the employees and their families to celebrate.”
In practical terms, the benefits of achieving the ISO certification are many. The company anticipates it will explore greater opportunities in its core market of automotive, plus the ISO certification opens new market opportunities. “Those are both very exciting prospects for Accurate and we’re certain this accomplishment will lead to increased business for the company, a goal Kevin and I have set, despite these challenging times and business conditions,” she concluded.
Discussing the origin of this process at Accurate, Kevin noted, “It was a combination of customer-driven need and the passion of Kris Bird, who lobbied for the ISO certification. We quickly realized the benefits to the company and knew it would be worth the investment of time and resources to make it happen.” He further commented that the entire team at Accurate took ownership for the success of the process and the result was therefore more quickly achieved.
Polly explained the process further. “Seven or eight of us would meet weekly to discuss every stage of this endeavor and all the necessary documentation. Because we have both a metal and a model side to our company, it was a challenge to find one solution to fit both departments, but we did it,” she said, clearly proud of the achievement attained by the team at Accurate.
Kevin observed, “It was smooth sailing with very little pushback and that’s always a worthwhile experience.”
One other employee voiced his satisfaction with the accomplishment of the ISO certification. Armand “Mandi” Lulo, the company’s Director of Business Development, said, “As soon as we had the certificate in hand, I was contacting current and prospective customers to let them know. All of us at Accurate Pattern are very excited and very proud of this achievement.”
For more information, please contact:
ACCURATE PATTERN INC.
12833 W. Glendale Ave.
Butler, WI 53007
Phone: (262) 781-5558
Attention: Kevin Williams
First Zimmermann portal milling machine of the newly designed FZP machine family with thermosymmetrical design offers significant user benefits
Model, tool and die makers must deliver perfect quality at competitive prices under increasing deadline pressure in order to prevail against strong global competition. Zimmermann is responding to this market condition with the newly developed FZP machine line. These 5-axis portal milling machines are customizable, space-saving and extremely thermostable. These features are ensured by the new thermosymmetrical design with a center-guided Z-slide. Daniel Demlang, technical director at Zimmermann, explains the advantages for the user.
“An evolution is a progressive process. A revolution, by contrast, is a fundamental and lasting structural change of a system – this is exactly what we have done with the development of our new FZP machine line,” reports Zimmermann Technical Director Daniel Demlang. The demands that model, tool and die makers need to meet today have grown steadily. Their customers demand workpieces with near-perfect surfaces and consistently high dimensional accuracy. The key to achieving this goal is manufacturing equipment that minimizes rework to ensure fast delivery times. “Our customers are burdened by increasing cost pressure and the demand for ever higher quality, while simultaneously increasing delivery deadline pressure for components. Reducing throughput times for workpieces was one of our main goals with the newly developed FZP series in terms of design,” explains Demlang. “Stable process control and high machining quality are decisive factors for the cost-effectiveness of our systems.” However, the customizability of our milling machines was not allowed to decline. Machines of the FZP Series are therefore even more flexible, in terms of set-up and design, with a comprehensive range of additional options.
Customizable – not only in length and width
“With our new FZP line, we primarily want to empower customers to compete successfully in the market for the long term,” says Demlang. The developers have placed particular emphasis on the customizability of the machines. Their structure can be varied in length and width with different vertical slides and gantries, thus adapting to a wide range of workpiece sizes. The “lightest” machine in the FZP line is the new FZP32 with a working range of up to X = 10, Y = 4 and Z = 2.5 meters (393” x 157” x 98”). The user can machine block materials, plastics, as well as CFRP, GFRP and aluminum, among other materials. Due to the large working area, it is also possible to mill components completely without reclamping. “The modular design of the machine offers the possibility to consider different options. Automation solutions, such as a pallet changing system, a positionable rotary table, dust extraction bells and an individualized tool clamping system are all possible,” explains the technical director.
It was important to the developers to build the FZP line for maximum dimensional accuracy during workpiece machining. This is because changing temperatures in the user’s facility, as well as long machine running times, inevitably influence the machining quality. For this reason, the Zimmermann developers designed these new portal milling machines thermosymmetrically – a concept that was used successfully for the first time at Zimmermann in 2017 in the compact FZU portal milling machine line and was enthusiastically received by customers.
“The idea of the thermosymmetrical design is based on the fact that inevitable thermal influences can be absorbed to a considerable extent by the design of the machine structure,” explains Demlang. In the portal milling machines of the FZP line, Zimmermann has arranged the milling spindle, guides and other accuracy-determining components in such a way that their heating is either absorbed or can expand in non-critical directions. The gantry’s center-guided Z-slide in double-bridge design, for example, has an octagonal cross-section that makes it particularly stable. “With this design, we achieve very high thermosymmetric stability,” says Demlang. Comparable systems usually use complex cooling or software-based compensation for this purpose.
“Our concept is future-proof, especially when the demands on quality and surface continue to rise,” promises Demlang. Companies that do not have an air-conditioned machining facility and are therefore particularly exposed to temperature fluctuations in their production will also benefit from this concept. And this is where the new design further scores points, according to Demlang. The design of the structure alone reduces the effects of the influencing variables to a minimum.
VH10: milling head with extraction
The Zimmermann VH10 milling head is used on this new machine line. The fork head is designed in monoblock versions made of cast iron. It is compactly built, has only minimal interference contours, achieves high clamping forces and thus enables stable component machining. Zimmermann optionally equips the VH10 milling head with process cooling via cooling lubricants and minimum quantity lubrication. To reduce throughput times, a powerful spindle with 34 kilowatts (45 HP) at a maximum speed of 24,000 rpm is used as standard in the milling head. “We have now also equipped the VH10 with a dust extraction bell around the milling tool,” Demlang notes. This makes it suitable for abrasive and harmful materials such as GRP or CFRP, which are used in aircraft construction. The dust extraction system captures the dust directly at the point of origin, which greatly reduces contamination of the interior.
Great flexibility by design
Facility conditions are often a challenge for the installation of large milling machines. Free installation space is usually scarce and machine concepts must offer a high degree of flexibility in installation. The Zimmermann developers have applied symmetry not only to the basic structure of the gantry, but also to the complete machine concept. This allows the customer to individually determine specific connections or peripheral attachments. “We can then simply position the peripherals as required by the individual situation without making any major design changes to the new FZP32,” says Demlang. Overall, the ratio of floor space to workspace has been optimized with this new development.
Zimmermann equips the new machine line with larger tool magazines or even pallet changers on request. This allows users to reduce non-productive time and make their production more automated. Another feature: “Milling-turning applications are increasing, especially in aircraft construction, for example in turbine production,” says Demlang. “For this purpose, we also equip our milling machines with carousel rotary tables on request.” Regardless of the task the customer needs to perform, Zimmermann’s experts can supply the machines in a customer-specific, optimized way with their modular plant construction kit (MAB).
“We already have the first orders for the FZP32, our ‘light’ entry-level model in the new series,” says Demlang. “Based on the new double-bridge gantry, we will soon launch the new FZP37, a machine in the medium segment, and the FZP42, one in the heavy segment for the mold and die industry.” The heavy-duty FZP42 machine will be in the 1,000 newton-meter (737 ft lb) torque range. “We have taken a forward-looking path with this new machine line,” concludes Daniel Demlang.
About the company
F. Zimmermann GmbH from Neuhausen a.d.F. in Swabia is a leading global high-tech supplier of portal milling machines. These are characterized by huge workspaces, enormous dynamics and cutting performance. The company, founded in 1933 by Friedrich Zimmermann, now has over 200 employees worldwide. With its product range, the innovative company has one goal above all: to offer the right solution for its customers and thus to be able to guarantee high economic efficiency. “Quality made in Germany”. The special machines are used worldwide in the automotive, aerospace and mechanical engineering sectors. The company has its North America headquarters in Wixom, Michigan, near Detroit, where it operates a full tech center offering engineering assistance, commissioning, parts and retrofit services, as well as multiple machines for demonstration purposes.
For more information, please contact:Continue reading
Welcome to our newsletter, brought to you by our strictly industrial, full-service ad/PR agency in Chicago.
In this issue, you’ll see one client who’s moved aggressively into the emerging EV market with the addition of a laser line, as well as another client’s Tool of the Year announcement, a very prestigious award in the global machine tool market. Finally, our stamping press giant client is touting the next step in the Press Room of the Future, rapidly coming onstream at Porsche. We are proud to be associated with all these great clients. We celebrated 50 years with one client in 2020 and have entered our 63rd year in service to another. Both are the global leaders in their equipment categories. Hmmm.
Our PR Coordinator runs down a list of upsides you can derive from working with us on her specialty.
What’s changed over my 46 years in the business is neither the formulation of the message nor the target audience strategies we bring to your marcom efforts. They are the nexus of our PR service and what differentiates Bernard & Company from consumer or b2b agencies. We’re i2i, industry to industry, engineers talking to engineers. We speak your language…and your customers’.
What HAS changed, of course, is the method of delivery, especially in Covid times. We’ve identified SEVEN ways industry gets its information and we help our clients in all those areas…including digital, social and experiential. If you want a needs assessment to be sure you’re achieving success on all those platforms, talk to us.
Contact me for more details and stay safe,
Canton, Michigan, January 14, 2021 – The first major members of Smart Press Shop GmbH have arrived at the Star Park industrial area in Halle (Saxony-Anhalt). These are the components for a ServoLine 20, induction press and laser blanking line, which is to be put into operation in 2021 in the state-of-the-art press shop of the joint venture between Porsche and Schuler. In this newly emerging press shop, the body parts of the Porsche Macan II are pressed, followed by assembly at the body shop in the Porsche plant in Leipzig.
The press line with an output of up to 20 strokes per minute (for example 40 doors, 80 fenders) has numerous intelligent functions from the Industry 4.0 kit by Schuler.
For example, cameras monitor the drawn edge of the shaped components. Under consistent conditions in the forming process, the shape and size of this drawn edge remain largely the same. If there is a change here, it indicates a deviation in material properties, lubrication or pulling forces. Process monitoring is used to inform the plant operator, so corrections can be made at an early stage to avoid expensive scrap/rework parts to a large extent.
The camera-based tool monitoring “Visual Die Protection” controls the correct attachment of connections, detects foreign objects such as wrenches or punch residues in the tool and checks whether the parts have been inserted, reshaped and removed correctly. In the event of a registered deviation from the target state, the press stops immediately to avoid costly consequential damage in the tool.
The oil circulating in the system is continuously monitored to determine the aging of the lubricant. The aim is to change the oil only when its condition really requires it, which significantly increases the useful life. In addition, lubricating oil monitoring allows detection of short-term changes in oil properties, for example indicating contamination with water or foreign particles.
The documentation of the entire system is also available in digital form. This saves employees from spending time searching. The files are available from each control station with HMI and screen as well as from mobile devices that all employees of the Smart Press Shop carry. For faster identification, electrical and fluid components of the system are equipped with a DMC code.
About the Schuler Group – www.schulergroup.com
Schuler offers customer-specific cutting-edge technology in all areas of forming technology – from the networked press to press shop planning. In addition to presses, the product portfolio also includes automation and software solutions, tools, process know-how and service for the entire metalworking industry. Customers include automotive manufacturers and suppliers as well as companies from the forging, household appliances and electrical industries. Presses from the Schuler Group mint coins for more than 180 countries. As a provider of innovative system solutions, we support our customers worldwide in the digital transformation of forming technology. In the 2019 financial year, Schuler generated sales of 1.136 billion euros. Schuler AG, founded in 1839 at its headquarters in Göppingen (Germany), is represented with approximately 6,000 employees at production sites in Europe, China and America as well as service companies in more than 40 countries. The majority of the company is part of the Austrian ANDRITZ Group.
For further information on Schuler Inc., North America, please contact:
Guido Broder, Vice President of Sales & Marketing
7145 Commerce Blvd.
Canton, MI 48187 USA
In these trying times, marketers must get even more creative. Creative? Hmmm. Whom do you know who does that for a living? And knows your company? And your market?
That’s right, your ad/PR agency, who daily brings its clients’ messages to markets, far and wide…or, in the case of some of you, who sell to a limited audience, very narrowly. That’s the upside of our method. We’re not one-size-fits-all, even for our many machine tool clients who might appear to be marketing in the same direction. They’re not and we don’t, for them.
Our agency, precisely because we’re strictly industrial and bring creative solutions to your specific marketing challenges, is your perfect partner in these Covid times, as we will be when we can once again get in your face, literally.
We’re designing and implementing a lot of new and innovative tactics for our clients…and they’re working.
Last piece of advice…don’t be Chicken Little and cut your budget because the sky is falling. It ain’t. The clients we serve who actually INCREASED spending in Covid times have done quite well. It’s the textbook “smaller pie, bigger slice” theory. Stopping your ad and PR efforts in down times only makes it worse. This is a long-proven fact in business marketing. I know it’s all about budget, but every marketing dollar you invest will bring a positive ROI.
Give us a call…we’re doctors of marcom…and we’re ALWAYS on call.
PR Should Supplement (Not Replace) Your Advertising
By Shari VanZant
Up until the last couple of decades, industrial marketing meant placing print ads in trade magazines and periodically sending direct mailings to reinforce the message. Then along came the internet and the entire direct mail/PR process was completely revamped.
Standard practice previously involved sending press kits through the mail and then waiting for an appearance in print several months later. In this digital age, PR is sent by email and regularly appears the same day we send it – making PR a more valuable tool than ever.
While it is important to remember that PR should always be used as a supplement to advertising, and never in its place, it is a very effective way of increasing your company and product awareness.
At Bernard & Company, our PR program goes a step further. After a press release is sent, our team regularly searches for our clients’ PR appearances, both online and in print magazines and tracks each one that is found. An archive is built and presented to the client at the end of every quarter with a dollar value assigned to it as if it were paid advertising space, with most clients getting a return of many times the cost spent. This helps show the value of our program, and proves once again, the power of PR.Continue reading
We’re a full-service, strictly industrial ad/PR agency, started by Fred Bernard in 1975. I joined him shortly thereafter, bought the agency in 1982 and I’m still here. Lots has changed over the years, but one word hasn’t. INDUSTRIAL.
Fred came out of Honeywell and Ryerson Steel, while my background was electrical and automotive. Once, we had a high concentration of pump, valve, filter and controls clients. Today, we have more machine tools, production equipment for discrete manufacturing and the market leader in motion control. Our longest-retained client (62 years!) is the global leader in industrial ovens and furnaces and, this year, we’re celebrating 50 years with the market leader in rubber molding machinery, a client we helped conquer the North American market, in which they had no presence in 1970, when they sold their first two presses to one of Fred’s filter clients.
Today, we remain a full-service, strictly industrial ad/PR agency, but we supply our clients social media, geotargeting, website development, full online marketing services, trade show work, video and our unique Special PR program, which nets our largest guys over a MILLION in equivalent ad space, every year. We create the content AND place it in all the right spots.
Being industrial, we do no broadcast, billboard, newspaper or other consumer advertising and we’re not even B2B, as we do no commercial biz. We are STRICTLY i2i, that is, industrial engineers, designers, manufacturing and production pros, talking to others of the same stripe.
Even our most generic equipment client could conceivably sell to less than 150,000 companies globally. One client has a market universe less than 700 in all of North America.
This means we do pinpoint marketing to the right eyeballs, not mass marketing to the masses.
That’s the distinction with a BIG difference between Bernard & Company and other agencies.
Thanks for reading our agency newsletter,
Tim DaroContinue reading
Jason Kleinhenz is one of many Exact Metrology employees at the company’s Cincinnati office, located at 11575 Goldcoast Drive. While he does not have an official job title at the company, Kleinhenz describes himself both as an engineer and as a trainer. His job duties include managing and performing training, as well as marketing and creating content for Exact Metrology.
His first work experience came at age 12, when he and his brother started their own lawn care business. To support himself during his time at the University of Cincinnati, he recalled working “almost every food/beverage position possible.” This included employment at the famous French restaurant Jean-Robert at Pigall’s. Kleinhenz also worked in the university’s Nanomedicine Development Center. As a paid intern, he built RNA nano-motors that would attach to cancer cells and inject healthy DNA. He further broadened his experience with a job at General Electric in Japan, working in the environmental health and safety department. After graduating with a degree in biomedical engineering, Kleinhenz remained at the University of Cincinnati performing research on the female pelvic floor for the Biomedical Engineering Department.
Kleinhenz started working in metrology in 2011, but had a 2-year hiatus. During that time, he worked as a Solutions Engineer at MHI Inc, a specialized heating manufacturer. He started working at Exact Metrology in 2015 as an applications engineer. Next, he took over the position of sales coordinator before handling his current tasks. According to Kleinhenz, “The best part of working in metrology is that one day you might be working on a rocket and the next day on a beautiful piece of art (and everything in between).” Regarding his most memorable experience at Exact Metrology, he mentioned his trip to Peru this past summer. During two weeks, he helped scan Peruvian artifacts for preservation and deliver school supplies to a rural community. “My mission in life is to relay joy, love and enrichment. Peru was a great experience because I was able to check the box of each of those, and the relationships and communities formed are invaluable.”
Besides his work at Exact, Jason started 2 companies. One delivers fresh cooked meals weekly while the other operates as a non-profit to raise money and “do good” for local area parks and communities through a hockey league. He also built and operates 2 donation-based services; a podcast studio and a gym.
Exact Metrology is an ISO Certified, AS9100, FFL and ITAR Certified Company.
Exact Metrology, with facilities in Cincinnati and Milwaukee and affiliated offices throughout the Midwest, is a comprehensive metrology services provider, offering customers 3D scanning, reverse engineering, quality inspection, product development and 2D drawings. The company also provides turnkey metrology solutions, including equipment sales and lease/rental arrangements.
For more information, please contact:
Exact Metrology, Inc.
11575 Goldcoast Drive
Cincinnati, OH 45249