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Modular inverted vertical gear cutting system with SCUDDING® technology
German Machine Tools of America (GMTA) (Ann Arbor, MI) is now selling Profilator 300-V with linear drives in the North American market.
This modular machine platform used to cut gears, is equipped with one or two workpiece spindles in a compact design. It offers maximum flexibility due to modular design and is individually configurable for various machining processes (i.e. SCUDDING®, hobbing, cycloidal milling, pointing, chamfering and deburring). State-of-the-art linear drives in the X and Y axis, as well as a torque drive in the A axis offers high machine dynamics for short cycle times and maximum accuracy/low costs. High machine rigidity is available for HARD SCUDDING® of inner and outer diameters.
Additional features include an intuitive user interface for easy setup and programming and is industry 4.0 ready (optionally equipped with additional sensors). Various automation concepts are easily adaptable. The 300-V is easy to set up and maintain due to the “walk-in” machining area. An optional tool charger is available for maximum machining efficiency.
All Profilator machines are designed for dry machining. This brings several advantages such as: an optimized machining area, no coolant and no coolant mist. The inverted, vertical spindle(s) allow free chip fall into the central chip conveyor at the bottom, while no coolant means no washing of the workpiece is required and the lack of coolant mist signifies an extraction system isn’t needed.
Users of the Profilator 300-V reap benefits regarding the environment, energy efficiency, investment and operating costs. There is no carryover of the coolant outside the machine. Therefore, no disposal is required for this environmentally friendly machine. It saves energy and money by not requiring a coolant and extraction system. Lower operating costs are achieved thanks to a reduction in energy costs and media supply.
To download the full catalog, click: https://bernardandcompany.com/wp-content/uploads/2023/09/Profilator-300-V.pdf
For more information:
Michael Rose, President
German Machine Tools of America (GMTA)
4630 Freedom Drive
Ann Arbor, MI 48108
Phone: 1-734-973-7800
Email: michael@gmtamerica.com
After 32 years as president of GMTA (German Machine Tools of America), formerly American Wera, Walter Friedrich is stepping down, having appointed Michael Rose to be his successor as the new president and CEO at GMTA.
Mr. Friedrich was one of the first three employees when GMTA—American Wera at the time—was formed in 1991. He started his career at Pittler Maschinenfabrik where he advanced from toolmaker to NC programmer, eventually transferring to Chester, Connecticut in 1984 to support the North American operations of the company. He later joined Liebherr in 1986, where he was project manager within the automation group.
On January 30 of this year, he spoke with the company’s board of directors and decided to step down. The change was effective April 1st.
Mr. Rose brings twenty-plus years of machine tool experience to the new post, having been most recently employed as the Director of Sales for a leading German machine tool builder. Mr. Friedrich is confident that Mr. Rose is fully prepared to handle all his new responsibilities. “Michael’s experience within the Automotive sector as a Key Account Manager and most recently as Director of Sales, has prepared him well for his future responsibilities within GMTA. I’m sure he will continue the company’s expansion.”
Mr. Rose is grateful for this opportunity, adding, “My objective is to continue the tradition of excellence established by Mr. Friedrich, while at the same time creating additional growth opportunities for the organization.”
For more information:
German Machine Tools of America
4630 Freedom Drive
Ann Arbor, MI 48108
www.gmtamerica.com
Today, Walter Friedrich, the president and CEO of GMTA (German Machine Tools of America), Ann Arbor, Michigan, has named Marius Braun to the post of Vice President of Sales for the company, effective January 1, 2022. Marius Braun will supervise the North American sales for this powerhouse distributor of various gear making and related lines of machine tools for automotive and other power transmissions, plus cleaning equipment and the newly acquired line of lasers for motor lamination production, Steifelmayer.
Marius Braun has worked in the USA since 2018. He was previously a regional sales manager for Hermle and a Tier One Key Account Manager for Magna.
For GMTA, Marius will oversee the sales of the gear making machine lines sold by the company, most notably PROFILATOR, originators of the patented Scudding® technology for gear generating. In addition, he will supervise the efforts on BvL parts washers, the STIEFELMAYER laser cutting machines for motor laminations, the SAMAG Multi Spindle machining centers, the ARNOLD laser welding machines, and the entire line of RASOMA vertical lathe and special purpose machine.
“GMTA is a leading supplier of gear making machines to the North American market and Marius has many related skills that will allow him to make a strong start for us, as we enter another busy IMTS year,” noted Walter Friedrich.
For more information on this announcement, please contact:
GMTA (GERMAN MACHINE TOOLS OF AMERICA)
4630 Freedom Drive
Ann Arbor, MI 48108
Phone: 734-973-7800
Fax: 734-973-3053
Web: www.gmtamerica.com
Email: sales@gmtamerica.com
Attention: Walter Friedrich, President/CEO
GMTA (German Machine Tools of America) in Ann Arbor, Michigan represents the Profilator line of gear pointing, rounding, cutting, Scudding®, Hard Scudding®, deburring and polygon machine tools in North America. These highly modular machines are used for polygon and slot facing, shifter stop machining, chamfering and deburring of highly complex automotive and other powertrain gears.
Profilator also developed the S-type machine. This is a compactly and modularly designed, vertical single spindle pick-up gear cutting machine. Machines in the S Series are better than broaching and most applications feature a dry machining process. All machine components are designed for especially high static stiffness and optimal dynamic behavior. Furthermore, the machine’s twin spindle arrangement speeds up the process considerably. S-type machines are available in three sizes, namely Profilator S-150, Profilator S-250 and Profilator S-500. Profilator S-150 has a part diameter up to 150 mm, while Profilator S-250 and S-500 have a part diameter up to 250 mm and 500 mm, respectively.
The Scudding® and Hard Scudding® process offers a marked improvement on skiving technology. To see our series of Profilator videos, click here:
For more information, please contact:
GERMAN MACHINE TOOLS OF AMERICA (GMTA)
4630 Freedom Drive
Ann Arbor, MI 48108
Phone: 734-973-7800
Fax: 734-973-3053
Web: www.gmtamerica.com
Email: sales@gmtamerica.com
Attention: Walter Friedrich, President
BvL, a designer and builder of quality parts washer systems and partner with German Machine Tools of America (GMTA), recently opened a technical center at their company headquarters in Germany. The new technical center gives customers the chance to go through a real world cleaning process scenario on a demo system.
Various demo systems allow customers to select the cleaning agent, temperature, circle times and method. The hands-on experience shows them exactly how their parts will be cleaned. Technicians are available to answer questions and help customers try out different settings in a safe environment. They can also help them to make minor modifications and fine tune, if necessary.
For a short video on the new BvL Technical Center, please see the link below:
GMTA is the exclusive distributor for a number of top-quality German and other metalworking machine builders companies including Arnold, BvL, K+G, Praewema, Profilator, Rasoma, Samag and WEMA Glauchau. The company’s headquarters is located in Ann Arbor, Michigan with a subsidiary in Queretaro, Mexico.
For more information, please contact:
GERMAN MACHINE TOOLS OF AMERICA (GMTA)
4630 Freedom Drive
Ann Arbor, MI 48108
Phone: 734-973-7800
Fax: 734-973-3053
Web: www.gmtamerica.com
Email: sales@gmtamerica.com
Attention: Walter Friedrich, President
German Machine Tools of America (GMTA) in Ann Arbor, Michigan, will showcase several of its machine tools and metal fabricating equipment at the Motion + Power Technology Expo. The show will take place September 14-16, 2021 in St. Louis, Missouri and is produced by AGMA. It connects top manufacturers, suppliers, buyers and experts in the mechanical and gear power, electric power and fluid industries.
The company represents several high quality, high performance lines including Arnold, BvL, K+G, Profilator, Rasoma, Samag and its latest addition, Stiefelmayer. Arnold laser technology provides a complete line of laser welding machines for the automotive, aerospace and other markets. BvL offers parts washing systems, equally suited as a one-off station for large castings/forged products or as a continuous washing and drying line. K+G are high-tech machine tools for internal or external grooving, turning and milling.
Profilator is a world-renowned brand of machines for gear pointing, cutting, rounding, deburring, polygon slot facing and the SCUDDING® process. Rasoma is a builder of vertical turning centers and inverted spindle turning machines for milling, drilling and special machining. Samag machining centers and deep hole drilling machines are used in the automotive, off-highway and moldmaking industries. Stiefelmayer lasers cut products such as motor laminations, as well as laser hardening, fiber and diode types. Lastly, GMTA offers its own line of baskets, trolleys and lift tables.
Visit GMTA at booth 3513, co-located with STAR SU
For more information, please contact
GERMAN MACHINE TOOLS OF AMERICA (GMTA)
4630 Freedom Drive
Ann Arbor, MI 48108
Phone: 734-973-7800
Fax: 734-973-3053
Web: www.gmtamerica.com
Email: sales@gmtamerica.com
Attention: Walter Friedrich, President
Full line of fiber and diode laser machines for cutting and hardening
Ann Arbor, Michigan– German Machine Tools of America (GMTA) proudly announces the signing of an agreement with Stiefelmayer GmbH (Denkendorf, Germany) to represent that company’s line of laser machines in North America. Stiefelmayer offers lasers for various cutting applications, including motor laminations, plus laser hardening.
The agreement is effective immediately and was announced by GMTA President Walter Friedrich from the headquarters in Ann Arbor, Michigan. Friedrich commented, “The Stiefelmayer line is a highly regarded brand in Germany. Coupled with our Arnold line of laser systems, the new lasers will give us a formidable offering to the North American market, especially in automotive and the burgeoning EV market.”
Stiefelmayer further prides itself on their blue effective® program of energy saving technology and sustainability, designed to create both environmental and economic benefits to the user.
The Stiefelmayer laser is particularly well adapted to cutting precision shapes in thin substrates, including mild steel, stainless, copper and brass. Motor laminations are a particular specialty and this fact matches the drive to EV in the American auto industry.
For full specifications on the Stiefelmayer machines, please visit:
https://stiefelmayer-lasertechnik.de/en/laser-technology/home.html
For a video of the Stiefelmayer laser used to produce motor laminations, please watch:
For more information on this announcement, please contact:
GERMAN MACHINE TOOLS OF AMERICA (GMTA)
4630 Freedom Drive
Ann Arbor, MI 48108
Phone: 734-973-7800
Fax: 734-973-3053
Web: www.gmtamerica.com
Email: sales@gmtamerica.com
Attention: Walter Friedrich, President
GMTA, the North American distributor of Profilator, has added new machines using the process modules it already supplies. Profilator is suitable when customers require complex machining processes to be carried out effectively, efficiently and with high precision.
Today, an operator working on a modern machine expects a flexible manufacturing process, short cycle times, reduced investment and running costs. With these requirements in mind, Profilator offers polygon & face slot machining, gear tooth pointing, chamfering and deburring, gear and spline cutting, shifter stop machining and Scudding®.
The polygon turning unit is used for castle teeth machining on automotive gearbox parts. The rotating cutterhead is synchronized with the workplace spindle and a front face coupling is produced with the carbide insert arrangement and the transmission ratio. With additional inserts on the same cutter head, the part can be deburred. In gear tooth pointing, the pointing tower can be used in both rotative and indexing modes. Settings and corrections are made through the new Ergo Control SIMPS® (Profilator Simplified Integrated Machine Programming System). For the chamfering and deburring of splines, gear wheels and shafts, Profilator uses the ZEM series gear deburring machines. This vertical, single spindle gear deburring machine offers clear advantages over conventional deburring machines. Gear cutting is used both for the Profilator rotative gear cutting with inserts and for hobbing. Through the application of Schlagzahn tools and carbide inserts, customers achieve the most economical manufacture of splines, gears, involute gears and front face gears. The shifter stop is synchronized so that the tool machines each tool flank. Lastly, Scudding® can be used for a wide range of symmetrical gear applications as well as non-symmetrical gear or profile applications such as belt pulleys and synchronize gears. The same machine can be used for internal and external Scudding® applications.
Profilator developed the S-type machine. This is a compactly and modularly designed, vertical single spindle pick-up gear cutting machine. Machines in the S Series are better than broaching and most applications feature a dry machining process. All machine components are designed for especially high static stiffness and optimal dynamic behavior. Furthermore, the machine’s twin spindle arrangement speeds up the process considerably. A control panel and a media container are installed on the rear of the machine bed. The workplace flow direction is variable. S-type machines are available in three sizes, namely Profilator S-150, Profilator S-250 and Profilator S-500. Profilator S-150 has a part diameter up to 150 mm, while Profilator S-250 and S-500 have a part diameter up to 250 mm and 500 mm, respectively.
For more information, please contact:
Walter Friedrich
President
GMTA
4630 Freedom Drive
Ann Arbor, MI 48108
+1-734-973-7800
walter@gmtamerica.com
www.gmtamerica.com
GMTA is the exclusive distributor for a number of top-quality German and other metalworking machine builders companies including Arnold, BvL, K+G, Praewema, Profilator, Rasoma, Samag and WEMA Glauchau. The company’s headquarters is located in Ann Arbor, Michigan with a subsidiary in Queretaro, Mexico.
Continue readingPresentations were given by company personnel on September 13, 2019 in Ravensburg, Germany.
Arnold, a major manufacturer of laser technologies, recently celebrated 100 years at its headquarters in Ravensburg, Germany. The event included various presentations such as: “Development of Technologies,” “Laser Polishing-Development and Opportunities,” “Laser Treatment of Electric Sheet,” “Laser Use in e-mobility” and “From Regional Provider to Global Player.” A brief history with a focus on emerging technologies was given by Hansjörg Klotz, the sales director.
The company was founded in 1919 as a mechanical workshop by Anton Arnold. At the time, the company was considered a special welding plant for cast iron and aluminum. From 1950, under the leadership of Karl Arnold, the company developed contract turning for automatic turning parts. From 1969, the focus shifted to equipment construction and special machines for various industries. In 1985, the first laser system was built for ZF Friedrichshafen.
In 1985, Spectra Physics, the predecessor of Rofin Sinar, reached out to Arnold for the construction of a rotary axis and clamping technology for a laser welding system for transmission wheels. This project was the first step for Arnold into laser technology. Driven by the idea of using the laser not only as a tool, but as the technology for beam guidance requirements and understanding of the processes, many components have been developed and patented over time. They can still be applied today with improved details. Available in 1985 and beyond, Arnold constructed thousands of clamping devices for milling machines and engine processing. Also included were pallet change systems for large machining centers, assembly lines for motors, test fields, keyboard drills and battery levels.
While competitors need to adjust beam guidance after every mirror change, the change was a matter of a few minutes for Arnold and production could be continued immediately. This production-oriented thinking has continued with the company’s machine designs. All important components were geometrically overdetermined and could only be installed with proper production.
In the first years, Arnold focused purely on welding machines. The aim was always to build a single block machine, possibly supplemented by conveyor belts for component supply and removal.
Later on, more and more functions were integrated. Parts had to be pressed, heated and brushed, and seam detection systems, component handling, conversion strategies, process monitoring, different beam sources, laser concepts, to name a few, had to be integrated into the systems. The effort for commissioning and control grew almost limitless.
Even though there were isolated laser projects parallel to the classic special machine construction of the first few years, the main focus of the company since the 1990s has been the construction of laser systems. The first few laser applications were used in gear wheels, heat exchangers, shaft welding with induction and starter contacts for incandescent lamps.
New technology developed by Arnold features systems for rotary parts such as a double station and the M800/1500 units. In addition, the company offers new concepts of 3D systems used for welding, cutting, powder application welding, hardening and polishing. The newest flex cell and gantry systems feature up to 7 axes working simultaneously. Lastly, the company developed two extreme expansion stages of gear wheel welding systems. These are fully automated systems.
Functional extensions on the current machines include robots, conveyors, press stations, additional axes, induction preheating, UMH preheating, brushing stations, runout test stations and ultrasonic testing.
It has always been important for Arnold to participate in European-funded research projects. After the fall of the Berlin Wall, contact with Fraunhofer-IWS in Dresden was established. Countless mutual visits, the exchange of process experience and material knowledge on the part of the IWS as well the mechanical engineering experience and enthusiasm of Arnold quickly bore fruit. In 1994, Arnold, together with the IWS and EFD (manufacturer of induction plants), delivered the world’s first plant for welding cast iron to steel. Ford in Düren, Germany was the customer that benefitted from this, producing drive shafts.
Current projects include Melato (manufacture of pressing tools from layered, laser-cut sheets), POLAR (laser polishing), KLASSE (laser cutting and solidification with an optic in a gantry system) and GeKoWig (titanium powder application welding in a protective gas atmosphere).
Together with IWS, Arnold has developed Remoweld Optic, a high-frequency optic scanner. With this scanner, copper, aluminum and mixed compounds can be welded virtually splash-free. With IWS, the company exhibited the optic scanner at various trade shows. The response has been very positive and several interested parties have approached IWS with potential applications.
In conclusion, Arnold has undergone many transformative changes in the past 100 years and it continues to expand its capabilities to better serve its customers.
For more information, please contact:
Walter Friedrich
President
GMTA
4630 Freedom Drive
Ann Arbor, MI 48108
1-734-973-7800
walter@gmtamerica.com
GMTA is the exclusive distributor for a number of top-quality German and other metalworking machine builders companies including Arnold, BvL, K+G, Praewema, Profilator, Rasoma, Samag and WEMA Glauchau. The company’s headquarters is located in Ann Arbor, Michigan with a subsidiary in Queretaro, Mexico.
Continue readingWith over 300 exhibiting companies, the Motion+ Power Technology Expo is the ideal show for gear, electric and fluid power industries. Taking place between October 15 and 17, GMTA is one of the exhibitors at the Cabo Center in Detroit, Michigan.
GMTA will feature its Profilator line of gear pointing, rounding, cutting, Scudding®, Hard Scudding®, deburring and polygon machine tools for North America. The highly modular machines are used for polygon and slot facing, shifter stop machining, chamfering and deburring of highly complex automotive and other powertrain gears. The “Scudding®” and the “Hard Scudding®” process sets the Profilator apart in the market because of its manufacturing efficiency. “Hard Scudding®” allows the machining of green and hardened gears on the same machine, using the same programs. Furthermore, it is a superior technology to skiving, the previous technology used in the gear industry.
While Profilator GmbH & Co. KG introduced the concept of “Hard Scudding®” in 2015, it expanded scudding technology with “Micro-Finishing.” “Micro-Finishing” takes place after the Hard Scudding® process has been completed. The process takes a high quality “Hard Scudding®” part and improves its surface quality. Additionally, this is a completely “dry” machining process and requires no cutting fluids or MQL technology. The total cycle time for finishing a ring gear via Hard Scudding® and “Micro-Finishing” is approximately 64 seconds but the cycle time could be decreased by 10%, keeping it under one minute for all automotive gear rings.
“Micro-Finishing” technology is aimed at making at quieter gear and the superfinishing process reduces friction, increases pitting resistance and the life of gears. This process uses a high quality diamond plated tool, designed to remove only a small amount of part material. The resulting part greatly increases surface quality on the gear teeth.
Stop by at booth 4439 to find out more about the technologies at GMTA.
For more information, please contact:
Walter Friedrich
President
GMTA
4630 Freedom Drive
Ann Arbor, MI 48108
1-734-973-7800
walter@gmtamerica.com
GMTA is the exclusive distributor for a number of top-quality German and other metalworking machine builders companies including Arnold, BvL, K+G, Praewema, Profilator, Rasoma, Samag and WEMA Glauchau. The company’s headquarters is located in Ann Arbor, Michigan with a subsidiary in Queretaro, Mexico.
Continue reading