Contact us today:
Contact us today:
(847) 934-4500
tdaro@bernardandcompany.com
ANCA’s newest ULTRA machine makes micro tool grinding easier, more precise and more productive as the only nano-level resolution micro tool grinder
ANCA CNC Machines, a leading manufacturer of precision grinding machines, have launched the highly anticipated MicroX ULTRA.
This innovative six-axes grinding machine is meticulously designed for volume production of nano and micro cutting tools down to D0.03mm. Offering a superior solution for manufacturing high-quality, high-performance micro cutting tools, the MicroX ULTRA introduces groundbreaking technologies exclusive to the cutting tool industry.
The brain behind the machine is Pat McCluskey, a passionate machine tool designer, who is this year celebrating the 50th anniversary of ANCA, the company he co-founded with Pat Boland in 1974.
Pat McCluskey remarked, “I have been designing ANCA machines for 50 years – always with the goal of making machines better, more efficient, and user-friendly. It is a trademark of ANCA that you just have to do it differently, and the latest machine, the MicroX ULTRA, is the only micro tool grinder with nanometer resolution. This nano-level precision is a significant advancement in the field, utilizing the very best of ANCA’s technology developed over five decades to offer superior micro tool production.”
Key features of the MicroX ULTRA:
With nanometer resolution and control over the tool grinding path, the MicroX ULTRA delivers a high level of surface and edge quality. This achievement is made possible through intelligent algorithms that operate collaboratively and in synchrony.
The C-axis refers to the wheel swivel axis centerline, which is aligned with the wheel’s 9 o’clock grind point. This specific design is critical in the grinding of ballnose, corner radius and profile tools. In the case of a ballnose tool, the X and Y interpolations during the grinding process will be nearly equal to the radius of the ballnose tool.
Advanced algorithms ensure precise nanometer-level control of tool grinding paths, guaranteeing superior surface and edge quality. These algorithms collaborate and synchronize to reject disturbances swiftly, enhancing axis stiffness and robustness. They actively mitigate disturbances from spindle speed variations caused by imbalanced or runout grinding wheels. Encoder subdivision error compensation automatically detects and corrects inherent encoder errors on both linear and rotary encoders.
The LaserUltra takes process stability to an even higher level by closely controlling tolerances and incorporating in-process compensation mechanisms. This advanced system adapts to factors like wheel wear, resulting in superior precision and reliability.
Seamless integration with ANCA Integrated Manufacturing System (AIMS) facilitates effortless transition to automated, lights-out production, enhancing operational efficiency and productivity.
For more information, visit https://machines.anca.com/MicroX
For further information, please contact:
Amanda Bakun
Marketing & Communications Manager – Americas
248-497-1168
amanda.bakun@anca.com
ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia where the company still has its global headquarters. ANCA has offices in the UK, Germany, China, Thailand, India, Japan, Brazil, Korea and the USA as well as a comprehensive network of representatives and agents worldwide.
ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.
Continue readingE-Z LOK, a leading manufacturer and master distributor of threaded inserts for metal, plastic and wood, just announced it has received ISO 9001 certification. The announcement was made by Kyle Lindsly-Roach, Director of Sales & Marketing at the company’s Gardena, California headquarters.
With a quality management system that confirms to ISO 9001 standards in place, the company can now meet customer and other stakeholder needs within statutory and regulatory requirements related to their products.
The company started the certification process in January of this year because they saw the need for ISO certification to better support current and future customers. To do so, E-Z LOK partnered with a consulting company to design and build out their quality management system (QMS). Then, they implemented the QMS within their company. Lastly, the QMS was audited by an external company, thus verifying that the QMS was in place and effective.
Commenting on the benefits of the certification, Lindsly-Roach said, “This gives us the potential to work with OEMs and distributors who need a robust quality system in place for their vendors. It opens up additional business opportunities for us with those customers who require an ISO certification for their suppliers.”
For more information, please contact:
Kyle Lindsly-Roach, Director of Sales & Marketing
E-Z LOK
240 E. Rosecrans Ave
Gardena, CA 90248
USA
Phone: 310-323-5613 x 221
klindsly@ezlok.com
www.ezlok.com
As ANCA celebrates 50 years of advancing tool manufacturing technology, Edmund Boland, General Manager of ANCA CNC Machines, (Bayswater North, Australia), looks ahead 5 to 10 years.
Just a person and a dog?
The old story about the factory of the future being populated by one human and a dog—the human’s role limited to feeding the dog, while the dog is in charge of keeping the person away from the machinery—will be close to reality for tool grinding.
At a minimum, said Boland, the entire production process will be linked digitally, “from the intake of the raw material, to palletizing, laser etching, and blank preparation…to the tool and cutter grinding, edge prep, coating, and right through to shipping the finished goods.” So, for example, when a particular job transitions from OD prep to the 5-axis grinders, the machines will automatically call up the correct program to finish grinding the tools. Everything will also be linked to a company’s ERP and MES system, providing “very good data analytics, to help make the right decisions and improve your processes.”
It’s already the case that individual processes, such as OD grinding or stream finishing, are often highly automated once they’re setup. So, what will differ among thriving companies, as Boland sees it, is the degree to which those processes have been automated and the degree to which the transfer of material between stations has also been automated.
“A small to medium shop will probably have a person who’s physically moving and scanning let’s say, a pallet from the OD machine to the five-axis machine. But digitally, the five-axis machine receives a file that says it’s getting these blanks, and it’s all tied in with the ERP system. The same thing would happen if they’re subcontracting the coating. Digitally, they’re sending that information to the coater, but somebody is manually moving tools from the five-axis to the shipping department. Whereas in a large shop, a robotized cart would make the physical moves.” That’s the case with ANCA’s Integrated Manufacturing Systems (AIMS).
Improving setups and quality
The more automation a shop achieves, says Boland, the more consistent its output quality and the more its workers can concentrate on solving isolated problems and improving the entire process, aided by AI. “Invariably, there will be tools that are out of tolerance. And someone will need to ask ‘Why? What do we need to tweak? Is there an issue with one of the production steps? Is the program wrong?’”
Competitive companies will therefore rely on a relatively small number of highly skilled problem solvers. These people will in turn rely on the kind of advanced training available at the ANCA Academy.
Boland also envisions a continuing role for skilled people to set up machines, though changes are coming there too. “As an example, technology like steadyrests will have sensors and the ability to make automatic adjustments.”
Automatic compensation to correct errors detected in-process is already a reality, and this capability will only improve, Boland adds. For example, with today’s technology, if the machine loads a blank askew, the probe detects the error and the grinding problem automatically adjusts to produce a satisfactory tool. But, “you still need to manually check the first piece, especially if it’s a new type of tool. After that, the system can take over. ‘First tool right’ is already our big mantra. You should be able to measure the first tool, and if wrong, be able to compensate.”
One contributing factor is the ever increasing capability of internal measurement devices. Boland observes that their new generation lasers can measure in the presence of coolant mist and even some residual oil on the tool itself. Vision systems still require manual placement and removal after use, but “that will change. Camera systems require better ventilation than lasers, but there are solutions. A robot can blow out the debris from the environment within the machine right after grinding. Or you could use a robot to bring the camera into the machine from an external location.”
At the same time, the list of features that can be measured internally and automatically compensated will grow. Today it’s “things like OD, tool profile, and flute depth. In a short time we’ll be able to do more. The threads within a thread mill or a tap, as an example. A K-land. Or the gash. As long as it can be measured within the system, it can be compensated.”
Boland doesn’t think we’ll eliminate the need for stand-alone measuring machines like the ZOLLER Genius, especially when it comes to measuring complex features. But he foresees improvements in the interplay between such systems and tool grinders.
The key, he explains, in the establishment of standardized measurement protocols for specific geometric features. “Until these measurement protocols are created, no tool grinder can compensate for a measured deviation. At the moment, ANCA has a standard set of measurements available for simpler end mills and drills. But as we install AIMS throughout our customer base, we’re also working with these customers to expand the range of measurements we can compensate. We’re getting into quite complex profile tools, and complex end mills, for example.”
Sub-micron tolerances
It’s no secret that tolerances are getting tighter. Boland says achieving micron, and even sub-micron, levels of precision will be the key to capturing many future applications. Demand for such accuracy “will grow, because of the benefits of these cutting tools. Whether it’s the surface finish of the workpiece that’s being machined, tool life, or other factors. Removing all the small inaccuracies within the cutting tool lifts its performance significantly.”
This is also why the market is moving more toward solid round tools, versus indexable cutters. “Customers want the rigidity of a solid round tool and the advantages of being able to push the tool while also achieving an excellent surface finish,” reports Boland.
Maintaining higher levels of precision will take more than the highly functioning automation, in-process measuring, and closed-loop compensation functions covered earlier. “Simple, though expensive, things like air conditioning,” lists Boland. “The coolant systems. The types of wheels you buy… It’s not just the tool and cutter grinder. It’s the whole system around it.
“Eliminating vibration is going to be absolutely critical. No longer will you be able to attach a mist extractor directly under the canopy. The air conditioning unit within a machine tool will become very important. Because if it vibrates, it will cause problems.” Thus, a central coolant system and central mist extraction become requirements.
Although Boland predicts a growing demand for even more accurate tools, he also thinks there will continue to be demand for lower cost tools. That, plus the inherent cost and difficulty of meeting the tightest tolerances, will limit the adoption of the improvements just discussed.
Material trends
Carbide continues to be the dominant cutting tool material, but PCD use is growing faster, according to Boland. Thus, PCD may reach 30% of the market in 10 years or so. Ceramics are also getting more interest, but remain a small part.
Likewise, the need for material removal technologies other than grinding will grow. Wire and rotary EDM are now predominant for PCD, but laser ablation bears watching, says Boland. “It is definitely an emerging technology. Customers with early machines are using them not only for PCD, but also for carbide. In particular, micro tools are now seen as a potential for laser ablation, and tool makers are getting interesting results.
“In terms of PCD, laser ablation definitely has its advantages over erosion. It doesn’t require coolant or consumable copper electrodes.” So, though the machines might remain 40-50% more expensive than competing technology, they might save money over time due to lower consumable costs. Laser ablation also has the ability to produce shapes that can’t be created with erosion, including surface features. Conversely, it doesn’t make sense for fluting larger diameter tools. Boland therefore remains uncertain of laser ablation’s near term future being more than a niche solution.
Similarly, additive machining is not likely to replace more than a few material removal applications in industry. And its applicability to the production of cutting tools appears to be limited. “I don’t see it becoming efficient enough in ten years. But potentially, it has a place in producing special tools, with otherwise impossible internal coolant channels and those kinds of things. It might also have a role in creating big, expensive, cutting tools. But even if it does take off, I don’t believe it will be accurate enough to eliminate the need for finish grinding.”
Other market considerations
Given the production efficiencies Boland envisions, you might expect regrinding to die. But not only will the automation solutions discussed earlier also apply to regrinding, Boland surmises that sustainability concerns will continue to make it a viable business.
At the same time, the greater efficiencies achieved by forward leaning tool producers will create expectations in the market for faster turnaround times, even for small quantities of special tools. As Boland put it, “the ability to easily produce optimized special tools for a specific job is what will be important to our customers.”
Unsurprisingly, the move to electric vehicles is reducing cutting tool demand in the automotive sector by as much as 50%. This varies around the globe, with the U.S. lagging in EV adoption. There are also “growing applications outside of the EV area which might be compensating,” Boland states, though the total impact of EVs will undeniably be large.
“And then there’s the question of where the technology will land. But it’s almost a philosophical discussion rather than a factual one. Will hydrogen take over? Will ultra clean fuel come back and give the combustion engine another lease on life? Who knows?”
Changes to service & support
Boland predicts that AI will “be a huge productivity improvement mechanism for the future,” in part because it contributes to accurately warning of component failures in advance. It can even automatically order the replacement part. Thus, preventative maintenance becomes targeted and efficient while ensuring nearly seamless uptime.
Conversely, Boland points out that multi-machine automation makes any downtime intolerable. “Customers can live without a single machine for a day or two. But if a fully automated system is not up within a couple of hours, that’s a big problem. So, being able to respond rapidly and around the clock is going to be important. There will be different technologies to allow that.” This includes remote and predictive diagnostics, “to reduce the necessity of having a service person on site.”
Whatever the future holds, it’s sure to be interesting. And if Boland turns out to be wrong about anything, you can always count on your dog.
For more information, visit https://machines.anca.com.
ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia where the company still has its global headquarters. ANCA has offices in the UK, Germany, China, Thailand, India, Japan, Brazil, Korea and the USA as well as a comprehensive network of representatives and agents worldwide.
ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.
Continue readingE-Z LOK, a leading manufacturer and master distributor of threaded inserts for metal, plastic and wood now offers E-Z Hex™ (Hex Drive) inserts along with drive thread insert kits.
Generically referred to as Type D (flanged) or Type E (flush) insert nuts, E-Z Hex™ inserts provide sturdy machine threads in soft woods. These hex drives are an ideal solution for any application where assembly or disassembly could lead to thread erosion or stripping. This threaded insert for wood features broad external threads that provide superior holding power in materials like pine, composition board, MDF and plywood. E-Z Hex™ internal thread sizes range from #8 to ⅜-16, plus M6 and M8. Die-cast from a durable zinc alloy, these threaded inserts install quickly with an Allen wrench or optional drive tool.
E-Z Hex™ inserts are a cost-effective solution for reinforcing threads in soft woods. Inch or metric threads are available in Flanged and Flush (Type D/Type E) Hex drive designs, along with multiple length options. The hexagonal drive design ensures efficient torque transfer, eliminating slippage and providing a secure connection. Furthermore, the self-tapping feature creates threads directly in the softwood, eliminating the need for pre-drilling.
Threaded inserts for wood are used in ready-to-assemble (RTA) furniture, drawer pulls, display cases, crating and anywhere threaded inserts are installed in softwood.
E-Z Hex™ threaded insert kits offer the parts needed to provide solid reinforcement to threaded holes in softwood materials. Depending on project requirements and available tools, the company offers standard hex drive threaded insert installation kits with the drive tool, drill bit and specific size inserts in both flanged and flush designs. Another option is threaded insert assortment kits that provide a variety of different insert sizes without the drive tool and drill bits.
FREE SAMPLE ON REQUEST
CAD files on this product can be downloaded in over 100 file formats from the E-Z LOK website at https://www.ezlok.com/cad-downloads
For more information, please contact:
Kyle Lindsly-Roach, Director of Sales & Marketing
E-Z LOK
240 E. Rosecrans Ave
Gardena, CA 90248
USA
Phone: 310-323-5613 x221
klindsly@ezlok.com
www.ezlok.com
E-Z LOK is a leading manufacturer and master distributor of threaded inserts for metal, plastic and wood. Inserts for metal include solid wall and helical wire-thread inserts, while inserts for plastic feature press-
in ultrasonic/heat stake designs. Those for wood are die cast zinc alloy hex drives for soft wood and brass knife threads for hardwood. A variety of kits for the above inserts are available and feature installation tools, drill bits, etc.
E-Z LOK is a third-generation family owned and operated company. Founded in 1956, it primarily sells through local, regional, and national industrial distributors.
E-Z LOK, a leading manufacturer and master distributor of threaded inserts for metal, plastic and wood, recently announced that their director of Sales and Marketing, Kyle Lindsly-Roach, obtained the Certified Fastener Specialist™ (CFS) designation. Lindsly-Roach completed his certification at the Fastener Training Institute in Glendale, California.
Developed in 1998 with guidance from the International Fastener Institute, the CFS advanced technical training program is the most noteworthy measurement of technical aptitude for fastener professionals. With more than 1,400 alumni of the CFS program, the Fastener Training Institute has helped professionals and businesses nationwide advance the fastener and manufacturing industries by improving safety and championing professional development.
Wanting to further his education on the technical side of fastener related products, Lindsly-Roach participated in the CFS program. To receive the designation, participants must complete seven full-day training sessions or a weeklong intensive Fastener Training Week program (offered throughout the year) and pass a final exam. Classes feature topics such as: fastener specifications/terminology, dimensional/material specifications, the bolted joint, quality assurance and testing. Furthermore, the intensive training also includes plant tours.
Between December 4-8th 2023, Lindsly-Roach participated in the Fastener Training Week. Then, he took the CFS test mid-December. Upon passing, Lindsly-Roach received the CFS title/plaque. Commenting on how the certification adds value to his work at the company, he said, “This certification helps me be a more complete technical resource to our team at E-Z LOK on a variety of fastener related topics. It was also a great opportunity to network with like-minded individuals and companies in the fastener industry.”
For more information, please contact:
Kyle Lindsly-Roach, Director of Sales & Marketing
E-Z LOK
240 E. Rosecrans Ave
Gardena, CA 90248
USA
Phone: 310-323-5613 x221
klindsly@ezlok.com
www.ezlok.com
E-Z LOK is a leading manufacturer and master distributor of threaded inserts for metal, plastic and wood. Inserts for metal include solid wall and helical wire-thread inserts, while inserts for plastic feature press-in and ultrasonic/heat stake designs. Those for wood are die cast zinc alloy hex drives for softwood and brass knife threads for hardwood. A variety of kits for the above inserts are available and feature installation tools, drill bits, etc.
E-Z LOK is a third- generation family owned and operated company. Founded in 1956, it primarily sells through local, regional, and national industrial distributors.
Sharing a booth with its sister company TCI Precision Metals
E-Z LOK, a leading manufacturer and master distributor of threaded inserts for metal, plastic and wood will display its products during IMTS 2024, in Chicago, September 9-14 in Booth 432123. The company will be co-located with its sister company TCI Precision Metals, a leading supplier of metal materials and near-net shapes to machine shops and fabricators. Highlight of the show for E-Z LOK will be its new line of ultrasonic/heat-stake metal inserts and staking tools for plastics, which can be used for OEM builds as well as retrofits and even injection molding over core pins for creation of strong components with higher torque and pullout strength in use.
In addition, the full line of E-Z LOK threaded carbon inserts with factory-applied LOCTITE™ 204 adhesive coating will be displayed. Once installed in a metal substrate for repair or added strength in an OEM application, the adhesive seals against liquids and gases to 6000 psi and can perform in temperatures up to 300°F. These proprietary inserts were developed by the current owner Ben Belzer’s grandfather for the aerospace industry as an alternative to helical inserts.
A new feature of the E-Z LOK website, www.ezlok.com is the CAD file, which allows an engineer to incorporate any of the thousands of E-Z LOK insert into a design.
Director of Sales & Marketing, Kyle Lindsly-Roach and a team of E-Z LOK engineers will attend the show, displaying the full line of E-Z LOK products. Emphasis will be placed on the company’s threaded inserts for metal, wood and plastic. Speaking about his hopes for the show, Lindsly-Roach said, “We are excited to be able to present our portfolio of products to a wide range of customers, including engineers, OEMs and distributors. We hope to be able to expand our customer base and the industries where our products are, as well as our existing supply chain partners in the OEM, fastener distributor and machine shops.”
Visit E-Z LOK at IMTS Booth 432123 during the show.
For more information, please contact:
Kyle Lindsly-Roach, Director of Sales & Marketing
E-Z LOK
240 E. Rosecrans Ave
Gardena, CA 90248
USA
Phone: 310-323-5613 x221
klindsly@ezlok.com
www.ezlok.com
E-Z LOK is a leading manufacturer and master distributor of threaded inserts for metal, plastic and wood. Inserts for metal include solid wall and helical wire-thread inserts, while inserts for plastic feature press-in and ultrasonic/heat stake designs. Those for wood are die cast zinc alloy hex drives for softwood and brass knife threads for hardwood. A variety of kits for the above inserts are available and feature installation tools, drill bits, etc.
E-Z LOK is a third-generation family owned and operated company. Founded in 1956, it primarily sells through local, regional and national industrial distributors, as well as direct to major OEM’s in a variety of end user market segments.
Continue readingEight machines plus the newest ANCA Integrated Manufacturing System (AIMS) to be featured in Booth 237406, as the company celebrates its 50th anniversary and the opening of its LA Tech Center
At IMTS 2024, ANCA CNC Machines has much to offer the market and is also celebrating several highpoints in its storied history. In addition to the introduction of an advanced, high-precision tool grinder, the MicroX ULTRA, as well as the next generation of integrated manufacturing technology, AIMS Connect, ANCA will further highlight its commitment to offering the best-in-class solutions for tool grinding production, start to finish, with the celebration of its 50th anniversary in business (1974-2024) and the recent opening of its newest Tech Center in Temecula, California to serve its fast-growing West Coast market base.
ANCA, a global leader in CNC grinding machines and automated manufacturing technologies, celebrates its 50th anniversary, displaying its latest innovations at IMTS. As a mainstay in the precision tool industry, ANCA will showcase its commitment to excellence through new products, cutting-edge technologies and exciting business events, including its popular Tool of the Year and Female Machinist of the Year awards. The anniversary showcase addresses manufacturers’ needs for highest quality and lowest cost tools, plus freeing operators from repetitive and non-value-add tasks to make room for progress and creativity.
Pat Boland, ANCA co-founder, remarks, “For 50 years, ANCA has been on a journey to change the shape of the cutting tool industry. To celebrate our 50th anniversary, we look forward to meeting with our customers and partners at IMTS. As innovation has motivated us throughout our history, new products and developments will be at the center of our celebrations. ANCA’s future is exciting, we are focused on continuing to invent and deliver groundbreaking technology to help take cutting tool production into areas not previously thought possible.”
Edmund Boland, ANCA CNC Machines General Manager, adds, “IMTS is the major global event in this milestone year for our company, so it’s thrilling to showcase our latest products and technologies for high performance cutting tools produced with optimized efficiency and cost. Building on ANCA’s heritage of producing industry-leading software, the latest release of our signature ToolRoom software, RN35, takes cycle time optimization even further, elevating productivity – it’s the future of tool production.”
“ToolRoom and AIMS really pave the way for highly productive, autonomous production. Our investment in AIMS for connected and automated processes is our commitment to solving key challenges such as labor shortages and consistent production processes with smart, future-ready solutions. Our ULTRA technology has made a splash in the market, and now enables micro tool production, regrinding and small batch production with the MicroX and FX7 ULTRA,” notes Edmund.
50 years of innovation and “thinking outside of the box”
ANCA started with a minicomputer and teletype installed at co-founder Pat Boland’s home, followed by a CNC and then the design and manufacture of machine tools with co-founder Pat McCluskey. Throughout the years, ANCA has brought significant advantages to the industry with pioneering innovations like the first touch probe, soft axes and 3D simulation.
Naturally, software and automation are key highlights of ANCA’s anniversary innovation portfolio. The latest version of ANCA’s ToolRoom software, RN35, offers:
Experts will present these and other upgrades to IMTS visitors, plus further exciting news in CIM3D simulation software.
The Future of Automation in Tool Production IS here today…AIMS
The ANCA Automated Manufacturing System (AIMS) is a highly integrated, advanced automation system that brings together machining, metrology and materials handling plus data management in a leading-edge ecosystem for a lights-out production of tools used in myriad industries.
https://machines.anca.com/Products/Integrated-Manufacturing/AIMS (includes a video demo)
ANCA’s AIMS (ANCA Integrated Manufacturing System) is the smart manufacturing solution for cutting tool production, enabling manufacturers to connect, automate and create like never before. The modular system comprises hardware and software components for automated, closed loop manufacturing. AIMS Server controls production processes and AutoComp, the intelligent compensation module maintains part quality automatically, while the new AIMS Connect function covers job management.
With AIMS Connect, recently debuted at GrindingHub in Germany, visitors can experience firsthand the power of digital production control and modular automation, now available for existing installations. The system has proven in the field that it empowers manufacturers to explore new opportunities, products and features while maximizing productivity and quality.
AIMS is growing in popularity, as it enables shops of all sizes plus huge production departments the flexibility to integrate machining, metrology and materials handling into a unified ecosystem with full data capture and management capabilities.
Machines and technology for highest quality and lowest cost tools
ANCA’s GCX machine and gear tool technology is set to redefine the production of skiving cutters with a turnkey solution package. To address the complexity of gear tool manufacturing, this offering includes features for the design of gear cutting tools, manufacturing and integrated tool measurement, as well as providing the skiving machine setup parameters.
IMTS visitors will witness live how this configuration enables short setup times, simulation and monitoring, plus quality enhancing features like the ANCA Motor Temperature Control (MTC) and integrated balancing (iBalance) for unparalleled longtime grinding profile accuracy within +/-0.0015mm. This turnkey package facilitates easy entry into the gear tools sector while ensuring top-quality results.
ULTRA Technology: the platform for highest precision and micro tool work
Revolutionary ULTRA technology combines nanometer control, servo-controlled algorithms and mechanical stiffness upgrades to achieve unprecedented accuracy. The FX7 ULTRA and MicroX ULTRA demonstrate ANCA’s commitment to precision, enabling continuous batch production down to 0.03mm and setting new standards in tool manufacturing.
The MicroX ULTRA premiered at EMO 2023 and was released to the market at GrindingHub, giving micro tool manufacturers all the advantages of the ULTRA technology and ANCA’s Machine Intelligence in a unit tailored to this application. As the only micro tool grinder with nanometer control, optimized mechanical layout and axes travel, integrated tool measurement and progressive automation, this six-axis grinder is the ideal solution for volume production of tools down to 0.03mm.
Customer-centric solutions enable enhancements
Laser measuring on the EPX-SF
The new EPX-SF stream finishing machine was released to the market at GrindingHub. ANCA’s advanced edge preparation and surface finishing solution addresses productivity targets, delivers superior IP cutting tool performance and succeeds in precision-critical industries – in a design that’s ready to be integrated in automated tool manufacturing systems. With 11-axis automation and smart recipe fine-tuning, the machine is engineered by tool experts to optimize media utilization while providing precise edge control. The machine has the capability to reduce edge roughness to under 100 nm and refine edge radii to mere microns with controllable K-factor, achieving nano-smooth surfaces and micron-honed edges in record time.
The EPX-SF’s cyclic mode with pulse rotation serves as a potent defense against surface burrs and edge imperfections. With adjustable positive and negative angles, the EPX-SF spindle traverses the optimal cutting path, optimizing potential chip flow and reducing the surface roughness of the cutting workpiece. Within ANCA’s automation ecosystem, the EPX-SF seamlessly integrates into production lines, operating autonomously with robotic assistance round the clock for tool loading/unloading.
The CPX blank preparation machine is a prime example of how to include the voice of the customer in product development. Tool manufacturers around the world were asked and given their ideal solution for blanks with high material removal rates, application flexibility and integrated quality control. With features like statistical process control and top surface finishes below 0.2Ra, manufacturers can achieve high productivity at minimal cost with the CPX Linear. Some further application capability will be introduced at IMTS.
ANCA invites visitors to join us at IMTS Booth 237406 to experience firsthand the future of tool manufacturing.
For further information, please contact:
Amanda Bakun
Marketing & Communications Manager – Americas
ANCA MACHINE TOOLS
248-497-1168
amanda.bakun@anca.com
ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia where the company still has its global headquarters. ANCA has offices in the UK, Germany, China, Thailand, India, Japan, Brazil, Korea, Mexico and the USA as well as a comprehensive network of representatives and agents worldwide.
ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.
Continue readingE-Z LOK, a leading manufacturer and master distributor of threaded inserts for metal, plastic and wood will display its products during Fastener Fair, May 22-23th at the Huntington Convention Center in Cleveland, Ohio.
Fastener Fair is North America’s premier trade show and conference for the fastener industry and its allied manufacturing sectors. It covers every facet of the industry from manufacturers to master distributors, equipment makers, processors, packagers, and end-users. Industries represented include advanced manufacturing, aerospace, agriculture and off-highway, appliances, automotive, construction, distribution and electronic/telecom. Additional industries are furniture, industrial machinery, maintenance, marine military and renewable energy.
The event provides a unique opportunity for attendees to network with peers, exchange ideas and establish new relationships. They can explore the latest products and technologies in the fastener industry and gain insights into emerging trends. Furthermore, expert-led sessions and workshops offer valuable insights into the latest industry developments, best practices and regulatory updates. Companies can source new suppliers, evaluate products/services and compare prices to make informed purchasing decisions. Lastly, Fastener Fair provides participants with the ability to enhance their professional skills, expand their knowledge base and stay abreast of industry trends and advancements.
Director of Sales & Marketing, Kyle Lindsly-Roach will be at the show, displaying the full line of E-Z LOK products. Emphasis will be placed on the company’s threaded inserts for metal, wood and plastic. Speaking about his hopes for the show, Lindsly-Roach said, “We are excited to be able to present our portfolio of products to a wide range of customers, including engineers, OEMs and distributors. We hope to be able to expand our customer base and industries our products are used in.”
Visit E-Z LOK at stand 542 during the show.
FREE SAMPLE ON REQUEST
For more information, please contact:
Kyle Lindsly-Roach, Director of Sales & Marketing
E-Z LOK
240 E. Rosecrans Ave
Gardena, CA 90248
USA
Phone: 310-323-5613 x221
klindsly@ezlok.com
www.ezlok.com
E-Z LOK is a leading manufacturer and master distributor of threaded inserts for metal, plastic and wood. Inserts for metal include solid wall and helical wire-thread inserts, while inserts for plastic feature press-in and ultrasonic/heat stake designs. Those for wood are die cast zinc alloy hex drives for softwood and brass knife threads for hardwood. A variety of kits for the above inserts are available and feature installation tools, drill bits, etc.
E-Z LOK is a third- generation family owned and operated company. Founded in 1956, it primarily sells through local, regional, and national industrial distributors.
Continue readingThe Manufacturing Leadership Council (MLC) is the digital transformation division of the National Association of Manufacturers and, as part of its mission, annually seeks world-class manufacturing companies and key individuals who contribute to the technology. 2024 marks the 20th anniversary of this premier awards program.
On June 5, 2024, various companies and individuals who have made significant contributions to the digital manufacturing transformation in America will be recognized and winners named throughout 9 categories. Among the finalists for the prestigious Engineering and Production Technology award is the ANCA Integrated Manufacturing System (AIMS), a recently developed, fully automated grinding, gauging and materials handling system with workflow monitoring, full tracking and data management capability. It allows shops and production departments to achieve a lights-out manufacturing ecosystem in coordination with company control protocols. ANCA is an acknowledged global leader in this technology.
The ANCA Integrated Manufacturing System (AIMS) offers an open ecosystem that aims to connect, automate and create all steps in the production of cutting tools for a broad spectrum of industrial applications, including automotive, medical, aerospace, electronics and woodworking.
Manufacturing processes controlled by AIMS achieve higher machine utilization while maintaining consistently high tool quality. Thanks to sophisticated tool measurement and compensation strategies, scrap is reduced and costs per tool are significantly lowered. Comprehensive reporting and intelligent insights supported by machine learning provide complete visibility into all aspects of operations.
AIMS is designed as an open system and allows the integration of third-party machines and workstations, plus AGV’s for material transport.
AIMS Connect
Connects all operations that are carried out to manufacture cutting tools. The central AIMS server controls compliance with the processes that a tool passes through during its manufacture. It checks whether the various process steps are being carried out and takes action if the process is not being executed to preset standards. An information system guides employees to carry out manual process steps.
AIMS Automate
Automation of connected operations through the use of robots such as AMR for transfer or cobots for palletizing tools. A self-optimizing job scheduler ensures an ideal supply of pallets to the machines or provides individual tools for measurement.
AIMS Create
Create individual and customized workflow for the tool, based on linked operations. Workflows and processes can be described and stored with ISA-95 compliant recipes. Job orders are transferred to production via the link to recipes and the creation of work requests. Work cells, work units and assets are managed just as easily as grinding programs and grinding wheels. AIMS Create provides the cockpit for creating processes. Thanks to the state-of-the-art web application, this can be done on almost all smart devices and computers.
ANCA president for North America, Russell Riddiford, comments, “ANCA is very proud to be in the running for this award from the MLC. We support the digital transformation effort in both our machine building and motion control operations, as we seek to provide our customers the machines and software needed to move their companies in this exciting new direction, within industries of all kinds.”
The 2024 MLC Awards feature nine categories to recognize company achievements in AI and Machine Learning; Collaborative Ecosystems; Digital Network Connectivity; Digital Supply Chains; Engineering and Production Technology (the category in which AIMS is a finalist); Enterprise Integration and Technology; Operational Excellence; Sustainability and Circular Economy; plus Transformational Business Cultures. Additionally, individuals are entered into the Transformation Leadership and Next-Generation Leadership categories. The finalists represent a cross-section of industries, comprising global multi-nationals and start-up companies. The awards are judged by distinguished individuals from across many industrial sectors.
ANCA is based in Melbourne, Australia with its North American headquarters in Detroit, Michigan, where it operates a full tech center, including machines and training for its customers.
For further information, please contact:
Amanda Bakun
Marketing & Communications Manager – Americas
248-497-1168
amanda.bakun@anca.com
ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia where the company still has its global headquarters. ANCA has offices in the UK, Germany, China, Thailand, India, Japan, Brazil, Korea and the USA as well as a comprehensive network of representatives and agents worldwide.
ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.
Continue readingE-Z LOK, a leading manufacturer and master distributor of threaded inserts for metal, plastic and wood is now offering E-Z™ Knife brass and stainless steel threaded inserts for wood.
Suited for use in hardwoods like oak, cherry and maple, these inserts are ideal wherever assembly or disassembly could cause thread erosion or stripping. E-Z Knife™ threaded inserts use a proprietary external “knife” thread to slice into the wood and provide superior holding power. They are most often machined out of brass when internal thread sizes range from #4 to ⅜ or M3 to M8. Notable features include superior hardwood holding power with sizes available in inch (coarse/fine) and metric. The inserts easily install with a bolt/jam nut or optional drive tool.
Brass inserts are ideal for furniture, cabinetry and partitions, while stainless steel is used in marine applications. Several industries including shipping containers, outdoor furniture and storm shutters use either.
E-Z™ Knife threaded inserts and thread repair kits provide an easy solution for adding machine threads to hard woods. They can also be used for softwood, but they are not recommended for plywood. A proprietary external thread for superior holding power is used by these inserts.
FREE SAMPLE ON REQUEST
CAD files on this product can be downloaded in over 100 file formats from the E-Z LOK website at https://www.ezlok.com/cad-downloads
For more information, please contact:
Kyle Lindsly-Roach, Director of Sales & Marketing
E-Z LOK
240 E. Rosecrans Ave
Gardena, CA 90248
USA
Phone: 310-323-5613 x221
klindsly@ezlok.com
www.ezlok.com
E-Z LOK is a leading manufacturer and master distributor of threaded inserts for metal, plastic and wood. Inserts for metal include solid wall and helical wire-thread inserts, while inserts for plastic feature press-in and ultrasonic/heat stake designs. Those for wood are die cast zinc alloy hex drives for soft wood and brass knife threads for hardwood. A variety of kits for the above inserts are available and feature installation tools, drill bits, etc.
E-Z LOK is a third-generation family owned and operated company. Founded in 1956, it primarily sells through local, regional, and national industrial distributors.
Continue reading