Tag Archives: Bernard & Company

2000°F Gas-Heated Box Furnace for Heat Treating and High Temp Testing

By Bernard and Company Tags: #GrieveCorp, Ad agencies, Bernard & Company, Bernard and Company, Box Furnace, gas-heated, Grieve Corporation, heat treating, high temperature testing, industrial ad agency, Industrial Advertising, Industrial Ovens, Industrial PR, Machinery, No. 871, The Grieve Corporation, Tim Daro No Comments

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No. 871 is a 2000°F (~1093.3°C) gas-heated box furnace from Grieve, currently used for heat treating and high temperature testing. 650,000 BTU/HR are installed in three modulating natural gas burners with a floor mounted combustion air blower. Workspace dimensions are 30” wide x 48” deep x 30” high.

The unit has 7” insulated walls comprised of 5” of 2300°F ceramic fiber and 2” of 1700°F block insulation. The 6½” floor insulation is made of 4½” of 2300°F firebrick and 2” of 1900°F block insulation. The plate hearth is made of firebrick and is supported by firebrick piers.

For more information, please contact:Controls onboard No. 871 include a Partlow MRC 7000 recording and programming temperature controller and an electrically-operated vertical lift door.

THE GRIEVE CORPORATION
500 Hart Road
Round Lake, Illinois 60073-2835
USA
Phone: (847) 546-8225
Fax: (847) 546-9210
Web: www.grievecorp.com
Email: sales@grievecorp.com
Attention: Frank Calabrese

Bulky Part Machining

See Suhner at IMTS 2014 Booth W-1464! Add them to your show schedule HERE.

Large, long or odd shaped parts present various challenges; self-contained Suhner Multi-Master flex shaft machining units provide solutions

Bulky part machining can often become very difficult to integrate into a manufacturing process, when attempting to perform multiple operations on conventional CNC machines. Limited space or axis travel, one-sided spindle or tool accessibility are common restrictions when trying to design and fit multiple tool requirements onto a rigid machine concept. In addition, cycle time demands and accessibility issues from all sides and angles can make a single tool, 3-axis CNC machine option a losing proposition.

Fig. 1

One new solution involves compact and self-contained single tool Multi-Master flex shaft machining units from SUHNER. These units are modular in design, which means they can be positioned in any direction around a workpiece. In most cases, all operations can be performed in one cycle, thereby reducing the overall machining cycle time to a minimum. Since all tooling modules work simultaneously, the cycle time is basically determined by the longest single machining operation and not the addition of all the tools working together. There are virtually no limitations to part size and the number of tools that are engaged at the same time, with this arrangement.gid machine concept. In addition, cycle time demands and accessibility issues from all sides and angles can make a single tool, 3-axis CNC machine option a losing proposition.

SUHNER offers a complete spindle program with optional feed systems…pneumatic, hydraulic and CNC…available in a quill feed or slide and spindle design. In combination with modern tooling technology, SUHNER Multi-Master machining units can achieve a high degree of performance and accuracy, when incorporated into a machine design.

Solid carbide tools permit cutting speeds up to 300 m/min in aluminum, at feed rates of 0.5 mm/rev. These rates result in very short cycle times and extended tool life.

Fig. 2

Pictured transfer machine (Fig.1) illustrates a drilling station for an aluminum profile with 11 drilling operations. The actual machine time is 8 seconds for a roof rack railing. The machine is used in 3 shifts and produces a finished part in less than 20 seconds.

Depending on tool diameter, some of the drilling station units operate at 12,000 rpm.

A special purpose machine is shown in Fig. 2. This machine provides 33 holes in an automotive fiberglass- reinforced plastic part in less than 2.5 seconds. Years of experience and research with special tools and materials result in exeptional hole quality.

For all chipmaking operations including drilling, tapping, milling, reaming, flow drilling, boring, turning, inside and outside grooving etc. with internal or external coolant supply, SUHNER offers a comprehensive machining unit program for machine builders and end users alike.

SUHNER INDUSTRIAL PRODUCTS, CORP.
Hwy 411 S./Suhner Drive
P.O. Box 1234
Rome, GA 30162
Phone: 706-235-8046
Fax: 706-235-8045
Attention: Lee Coleman, Automation Division
www.suhner.com
automation.usa@suhner.com

From Image to Implant

By Bernard and Company Tags: Ad agencies, Bernard & Company, Bernard and Company, DMG Mori, High-speed cutting, industrial ad agency, Industrial Advertising, Industrial PR, Industrial press release, linear milling center, News Release, Press Release, Renishaw, ShopMill, Siemens Industry, Siemens Machine Tool Systems, Siemens Safety Integrated, SINUMERIK 840D sl, Tim Daro No Comments

The process chain for a typical implant begins in the clinic, where the doctor uses CT scan imaging data to select an appropriate implant

Today’s machine shops, whether in the medical technology or tool and moldmaking sectors, can take advantage of an integrated Siemens CNC solution for everything from the design concept to the finished product.

The production of today’s medical implants involves an entire process chain, starting with the doctor and ending with the finished device. Doctors use the imaging data of a complex fracture, acquired with a computed tomography (CT) scan, to select an appropriate implant and then position it in the fracture area of the patient on the computer. Of course, this is only possible if the implant geometries are stored in a database, and the doctor has implants in stock or can access them immediately from a manufacturer.

Simulation of machining sequences

NX CAM programming from Siemens PLM enables realistic simulation of machine tool functions.

In plastic surgery, however, where implants specifically manufactured for each individual patient are needed, a different process is employed. Instead of pre-machined parts, implants are custom-made with the help of 3D imaging. In this case, the machine tools are controlled using the implant geometries. Calculated contours and shapes are acquired by the CT scan to produce implants that are literally a perfect fit. However, the feasibility of the planned production process can first be determined on a monitor using, for example, an NX graphic simulation from Siemens to avoid potential collisions or damage to the workpiece contours.

Technology package for milling

Implants for knee joints are precision machined with the High-Speed Cutting HSC process on a machine tool run by Siemens SINUMERIK 840D solution line CNC technology.

High-speed cutting (HSC) is a machining process with high material processing speeds. HSC machine tools achieve high spindle speeds, combined with feed rates that are much higher than those of conventional machine tools. Consequently, they require control systems and part programs that perform equally fast. The Siemens Sinumerik® 840D solution line CNC is specifically designed for the requirements of medical technology and this precision part HSC work. Integrated functions onboard the CNC assist users with set-up and programming, thus allowing faster and more precise production sequences.
Together, the Sinumerik CNC system and ShopMill® software from Siemens form a milling technology package that allows machine operators rapid access to the functions they need. Thanks to graphic function display and plain language input dialogs, cycles can be used quickly and effectively, after a brief training period. Even the smallest errors can be corrected during operation, using multi-axis kinematic analysis. The Siemens Safety Integrated® solution further provides protection for personnel and machinery. This software can be used to interlink emergency stop buttons and light barriers. In the event of an operating error, dangerous movements are immediately brought to a standstill and the power supply to the motor is quickly cut.

The use of measuring probes

The production of artificial knee joints on an HSC 20 linear milling center manufactured by DMG, for example, can be fully controlled and monitored by a Siemens Sinumerik CNC system. With its broad range of functions, this milling center is particularly well suited for use in the medical technology sector. It is equipped with linear drives on all axes and achieves acceleration rates over 2g. The machine can also generate a surface finish down to 0.2 micrometers Ra. The liquid-cooled machining spindle operates at speeds up to 42,000 rpm, thereby covering an extensive range of potential applications in the medical sector, where materials such as titanium, chromium-molybdenum, tantalum and niobium are typically milled.

In order to achieve maximum precision during implant production, while also maintaining a consistently high level of product quality, parametric measurements must taken continuously from both the machine and the workpiece. probes, for example, on HSC production machines measure tool dimensions in-process, detect broken tools and are used for the set-up and measurement of workpieces. In medical machine shops currently, the targeted use of such measuring probes can reduce set-up times by up to 90%, while substantially improving process control.

Cost-effective machining

The finished implant is a perfect fit

Metal parts used in medical technology are often extremely complex. Therefore, choosing the right tooling can have a great impact on the quality of the finished products. After all, proper cutting tools ensure that the parts leaving the machining center are absolutely precise and require no further finishing work. Although the materials used for many medical and orthopedic parts are often quite difficult to machine, the tools must fulfill high performance requirements with respect to the precision and surface quality of these implants. Iscar, one supplier of such tools, offers a program for monitoring the use of precision tools on turning, drilling, milling and finishing jobs. They also help users assess the performance qualities of non-vibrating carbide milling cutters, which are well-suited for machining implant materials, plus they can offer information on more cost-effective and efficient machining processes.

For more information on Siemens SINUMERIK CNC, visit www.usa.siemens.com/cnc.

For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.

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Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.

The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.

Four-Door Cabinet Oven for Stress Relieving Stainless Steel Parts

By Bernard and Company Tags: #GrieveCorp, Ad agencies, Bernard & Company, Bernard and Company, cabinet oven, four-door cabinet oven, Grieve, industrial ad agency, Industrial Advertising, Industrial Ovens, Industrial PR, no. 1011, oven for stress relieving, stainless steel parts, The Grieve Corporation, Tim Daro No Comments

No. 1011 is a 500ºF four-door cabinet oven from Grieve, currently used for stress relieving stainless steel parts at the customer’s facility. Workspace dimensions of this oven measure 20” W x 28” D x 36” H in each of four compartments in the oven. 30 KW are installed in Incoloy-sheathed tubular elements to heat the oven chamber, while a 6000 CFM, 5 HP recirculating blower provides independent horizontal airflow to the workload in each compartment.

1011rt

This Grieve cabinet oven features 4” thick insulated walls, aluminized steel exterior, Type 304, 2B stainless steel interior, shelf truck with shelf supports on 4” centers, stainless steel loading trays with integral holes to hold the customer’s parts in place, plus a transfer dolly with an oven-to-dolly latch to hold the trays for loading onto the supported shelves in the four oven chambers.

Controls onboard No. 1011 include a digital indicating temperature controller, manual reset excess temperature controller with separate contactors and a recirculating blower airflow safety switch.

For more information, please contact:

THE GRIEVE CORPORATION
500 Hart Road
Round Lake, IL 60073-2898
Phone: (847) 546-8225
Fax: (847) 546-9210
Web: www.grievecorp.com
Email: sales@grievecorp.com
Attention: Frank Calabrese, VP

Fabtech 2013: Eberspaecher Improves Can Production

By Bernard and Company Tags: Ad agencies, Bernard & Company, BernardandCompany, CNC, Eberspaecher, Fabtech, HMI, Industrial PR, Siemens 840D, Siemens Drive Technologies, Siemens Industry, Siemens Machine Tool Systems, Simodrive 611U, Sinumerik, Tim Daro, Twinmaster, Weil Engineering No Comments

Catalytic converter can production improved by 20 percent with roll former and laser welder. View the case study here and visit Siemens at Fabtech, Booth S-4686!