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AeroDef 2014 Siemens Round-Up: Machine Tool Solutions That Increase Aerospace Part Manufacturing Productivity

Did you miss Siemens at AeroDef 2014? Here’s what you missed!

At this year’s AERODEF conference in Long Beach, California, Siemens will demonstrate new CNC solutions and services for machine tool builders and end-users.  Under the theme, “Productivity in motion,” the presentation will focus on turnkey solutions for the aerospace manufacturing industry.

Broad-based CNC competence: Siemens will be demonstrating how productivity, flexibility and safety can be increased in CNC production with an array of smart additions to its Sinumerik portfolio

For the aerospace market, the Sinumerik 840D sl offers the latest in CNC technology that increases machine tool performance and user productivity.  The 840D sl is a universal and flexible CNC system based upon the innovative Sinamics S120 drive platform that can be used for up to 31 axes.  It is a distributed, scalable, open and inter-connecting system offering a wide range of specialized functions for milling, drilling, turning, grinding, handling and robotics technologies.  It offers users innovative features that increase productivity on the manufacturing floor, especially the challenging aerospace segments of high-speed and five-axis machining.

For the job shop, the Sinumerik 828D numerical control is the ideal CNC solution for mid-range machine tools.  It is designed to address the needs of complex milling and turning machines in the job shop segment by combining CNC, PLC, operator panel and axis control for six CNC measurement circuits into a single, robust operator panel.

The 828D is capable of full graphical, high-level language command and supports ISO programming that is customary in the United States.  Programming time can be further reduced for small-batch production with the use of the ShopMill and ShopTurn graphical workstep programming system, while high-level language programming can be used in conjunction with programGuide to significantly reduce programming times for large-scale serial production.

With the introduction of the Sinumerik 828D, extensive online help animations and a new type of input prompting system with moving picture sequences provide the basis for exceptional user convenience.  USB, Compact Flash (CF) card and Ethernet ports enable high-speed data transfers onto storage media or integration of the control system into corporate networks.

SOLUTIONS FOR CNC TRAINING

Recently introduced to the American machine tool industry, and based upon the new Sinumerik Operate graphical user interface, SinuTrain is the ideal solution for control-identical CNC training.

With SinuTrain, actual NC programs are developed and simulated, to speed the program generation protocol.  In this manner, machine tool operators not only learn the control language commands, but they also visualize part programs on a PC screen that are identical to the machine tool’s screen.  As an additional benefit, programs generated through SinuTrain can then be used on actual machines.

Offered in several languages, SinuTrain is available for different needs and budgets including a trial version, a study version, a single-user license and an educational license.

For more information about advanced CNC solutions for the aerospace industry,
please visit:  www.usa.siemens.com/aerodef-pr.

Download this article as a PDF: Siemens AeroDef14

Download the Siemens Aerospace Brochure: Siemens Aerospace

Download the SINUMERIK Integrate Run MyRobot Brochure: SINUMERIK Run MyRobot

For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.

Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter:  www.twitter.com/siemens_cnc_us.

Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.

The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.

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AeroDef 2014 Siemens Round-Up: Siemens NX 9 Delivers Up To 5x Product Development Productivity Across Industries

Did you miss Siemens at AeroDef 2014? Here’s what you missed!

Technology breakthroughs establish new flexibility and productivity paradigms for working with 2D data and massive assemblies.  New functionality expands NX leadership in freeform shape design, PLM integration, and product development decision making.

AeroDef 2014 – The latest version of Siemens NX™ software (NX 9) includes new capabilities and technological breakthroughs that deliver enhanced product development flexibility and up to five times higher productivity across multiple industries. New tools like synchronous technology for 2D greatly facilitate 2D data editing. The introduction of fourth generation design (4GD) technology will enhance design productivity for massive assemblies.
And NX Realize Shape™ software delivers a new state-of-the-art freeform design toolset with unmatched product development integration. NX 9 also includes tighter PLM integration through Siemens’ Active Workspace environment, as well as multiple enhancements throughout the integrated CAD/CAM/CAE solution. The enhancements in NX 9 are aimed at creating value by addressing issues common to multiple industries such as automotive, aerospace, shipbuilding, consumer products, machinery and others.

“NX 9 represents a very significant step forward for Siemens, our customers, and for product development in general,” said Jim Rusk, senior vice president, Product Engineering Software, Siemens PLM Software. “With significant new breakthroughs such as synchronous technology for 2D, 4GD and NX Realize Shape, we are offering our customers unprecedented design flexibility while significantly increasing their product development productivity. And by leveraging our successful Active Workspace solution, we are enhancing the high definition user experience that helps our customers make smarter decisions that result in better products.”

While 3D modeling is the preferred method of product design throughout the world,

2D drawings and 2D product data – in a wide variety of digital formats – are still used in virtually every industry in some aspects of product development. Unfortunately, due to incompatible data structures and inconsistent CAD technology, working with these 2D files is typically tedious and time consuming. Synchronous technology for 2D eliminates these problems by adding intelligence to 2D data without the need for translation, enabling users to intuitively edit multi-CAD 2D files up to five times faster. This can be particularly useful for industries such as automotive, aerospace, machinery and others with large amounts of legacy 2D product data.

“Siemens’ synchronous technology for 2D is a Next Generation 2D tool that ad- dresses many of the downfalls of drafting and sketching,” said Chad Jackson, Principal Analyst for Lifecycle Insights, a leading PLM research and advisory firm. “It ‘understands’ the geometric relationships inherent in 2D drawings and applies user-controlled assumptions at the point of change to enable intelligent modifications. It also applies these assumptions locally instead of globally to ensure fast performance.”

The new NX Realize Shape offering in NX 9 provides a unique freeform design environment for producing products with highly stylized shapes or complex surfaces. It is the industry’s only solution that seamlessly integrates the most advanced, easy-to-use, flexible tools for performing freeform design, with a leading CAD/CAM/CAE software package. As a result, companies producing a wide variety of consumer products – as well as those in the aerospace, medical and marine industries – can shorten product development time by eliminating the multiple steps associated with using separate tools for freeform design and engineering development.

Hundreds of additional enhancements throughout NX 9 touch every aspect of CAD, CAM and CAE. The introduction of 4GD, a new design and data management paradigm that enables versatile and efficient methods for collaboration and design-in- context, accelerates the development of complex large-scale products containing millions of components. The embedding of Active Workspace 2.0, the innovative new interface to Siemens’ Teamcenter® software, enables NX 9 users to quickly find relevant information – parts, tasks, workflows, requirements and specifications – even from multiple external data sources.

New NX CAE tools improve thermal simulation of aircraft engines, reducing the time to setup complex boundary conditions by 75 percent. A new NX CAE parallel thermal solver provides improved performance on large-scale models delivering faster results. Enhancements in NX Nastran® software, the premier FEA solver for computational performance, accuracy, and scalability, enable noise, vibration and harshness (NVH) simulation times to be cut in half.

New capabilities in NX for manufacturing provide enhanced control for faster and more flexible CAM and CMM programming. For die/mold machining, the new cut region management capability provides graphical user interaction for more efficient programming, up to 40 percent faster for some complex parts, and precise control over machining strategies. The new multiple-part programming capability lets programmers reuse machining sequences across any number of similar parts in a setup. For example, a setup with six identical parts can be programmed up to four times faster. The new MRL Connect for NX, connects NX CAM directly to the Manufacturing Resource Library (MRL) in Teamcenter to give programmers easy access to a shared library of standard tools, fixtures, and templates. The CMM Inspection Programming capabilities have been expanded beyond solids to support sheet metal parts, delivering manufacturers in the aerospace and defense, high tech electronics, and automotive industries a highly automated inspection programming solution.

NX 9 is available immediately. For more detailed information on all the new functionality in NX 9, please visit www.siemens.com/plm/nx9.

Download this article as a PDF: NX 9

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About Siemens PLM Software

Siemens PLM Software, a business unit of the Siemens Industry Automation Division, is a leading global provider of product lifecycle management (PLM) software and services with seven million licensed seats and more than 71,000 customers worldwide. Headquartered in Plano, Texas, Siemens PLM Software works collaboratively with companies, delivering open solutions to help them make smarter decisions that result in better products. For more information on Siemens PLM Software products and services, visit www.siemens.com/plm

For more information on Siemens SINUMERIK CNC, visit www.usa.siemens.com/cnc.

For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.

Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter:  www.twitter.com/siemens_cnc_us.

Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.

The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.

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AeroDef 2014 Siemens Round-Up: Siemens introduces enhanced SIMATIC IT for Assembly and Complex Manufacturing

Did you miss Siemens at AeroDef 2014? Here’s what you missed!

AeroDef 2014 – Siemens Industry Software announced today availability of a new version of their leading Operations Management System for Assembly and Complex Manufacturing.

Already an established benchmark in the market, the introduction of version 3.2 of this comprehensive suite consolidates Siemens at the forefront of production optimization software for the discrete manufacturing industry.

SIMATIC IT ACM Closed-Loop Integration Built to deliver value right at the heart of the manufacturing facility, this powerful environment inherits the agility, speed, scalability and performance of the SIMATIC IT platform, providing customers with unparalleled out-of-the-box functionality and the flexibility to extend and tailor the solution to their needs.

Whether you are looking to reduce the complexity of your IT landscape, increase the agility and flexibility of your manufacturing facilities, render your production processes transparent and measurable, shorten time-to-market, streamline the link between shop-floor and supply chain or adapt to new regulations, SIMATIC IT is the right choice for your business.

The biggest opportunity for manufacturers lies in their ability to Continuously Innovate in a Consumer-driven market on a Global basis.  This requires that manufacturing facilities are seamlessly integrated into both the PLM and Supply Chain processes, and this is where SIMATIC IT is of unique interest, for only Siemens has a comprehensive portfolio of Industry Software seamlessly integrating PLM, MOM and Automation functionality.

Siemens Industry Software presents the new version of its SIMATIC IT Suite for Assembly and Complex Manufacturing

Siemens Industry Software presents the new version of its SIMATIC IT Suite for Assembly and Complex Manufacturing

 

SIMATIC IT ACM functionality includes:

  • Order and Task Management
  • Routing and operational constraint Management
  • Operation Work-booking
  • Work in Progress Reporting
  • Automatic As-Built Reporting
  • Composite materials checks
  • Material Pre-Kitting
  • Tool Management and
    Usage Tracking
  • End-to-end Material Genealogy
  • Electronic Work Instruction Authoring and Display
  • Manual and Automatic
    Data Collection
  • First Article Inspection (FAI)
  • Time and Attendance Management
  • Non Productive Activity Registration
  • Defect Tracking
  • Non-Conformity Declaration
  • Corrective Action Management
  • Rework process Management
  • Change Management
  • Audit and Certification
  • B2MML-based, bi-directional ERP Integration
  • Native PLM Integration

SIMATIC IT ACM is part of the full Siemens Manufacturing Operations Management portfolio.  The full range of SIMATIC IT products includes:

  • Finite Capacity Scheduling
  • Mechatronics Execution Management
  • Manufacturing Intelligence
  • Quality & Compliance Management
  • The world’s leading SCADA
  • Comprehensive solutions for Process and Pharma markets

For more information about SIMATIC IT, please visit www.siemens.com/simaticit

Download this article as a PDF: SIMATIC IT ACM

Download the SIMATIC IT Assembly & Complex Manufacturing Brochure: SIM ATIC IT ACM

Download the SIMATIC IT Line Monitoring System Brochure: SIMATIC IT LMS

For inquiries, send an e-mail to: industrymanagement_simatic.it@siemens.com

Follow us on Twitter:  www.twitter.com/simaticit 

 

For more information on Siemens SINUMERIK CNC, visit www.usa.siemens.com/cnc.

 

For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.

Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter:  www.twitter.com/siemens_cnc_us.

Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.

The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.

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Siemens Introduces New SINUMERIK 808D Advanced CNC for Basic Machine Tools

Siemens Industry, Inc. presents its new Sinumerik 808D Advanced CNC with compatible motors, drives and cabling, in vertical or horizontal variants for basic  milling and turning machines

Siemens Industry, Inc. presents its new Sinumerik 808D Advanced CNC with compatible motors, drives and cabling, in vertical or horizontal variants for basic milling and turning machines

Siemens Industry, Inc. announced today its new Sinumerik 808D Advanced CNC, designed for basic milling and turning machines.  Affordably priced for the machine builder (OEM), this new addition from Siemens offers a suite of design features to improve the accuracy, surface finish, safety and communication of the control. This new CNC is available now to the North American machine tool market.

The Sinumerik 808D Advanced offers up to five axes / spindle motion control on a single machine channel, with drive bus communication between the CNC and drive for better position control, data transfer over standard Ethernet protocol, plus Auto Servo Tuning (AST) for superior surface quality and repeatable part accuracy in mold and die applications.  These include incremental encoder with 2,500 parts per revolution (ppr) or absolute encoder with 20-bit resolution.

Motor speeds up to 4,000 rpm are offered with Safe Torque Off (STO) and IP65 enclosure protection. Vertical and horizontal configurations of the Sinumerik 808D are available to suit all standard control panels.

The Sinumerik 808D Advanced T is the ideal choice for basic turning machines or turning centers without a Y-axis, with the option of driven tools, while the Sinumerik 808D Advanced M offers advanced surface finish and the SINAMICS V70 drive platform from Siemens, all with an attractive price-to-performance ratio.

Additional features of the Sinumerik 808D Advanced CNC include an RJ45 Ethernet port, 7.5” LCD color display with 640 x 480 resolution for easy viewing, machine technology-specific keyboards with hard keys shielded with protective membrane, a robust enclosure with no fan or hard disk, maintenance-friendly power with no battery, continuous data buffering with NV-RAM technology, LED tool number display and a master control panel with rotary switch for feed and spindle override.  The rated torque is 1.9-40 Nm with drive line input of 400V and overload rating of 300 percent.

Part programs can be managed on an external PC, then fed to the control over an Ethernet cable or input via the USB port.  Simple program sub-folders can be stored on the control, just like on the PC.  Other standard features of the Siemens CNC for machine operators and programmers include intelligent jog, precise tool data handling with easy-to-recognize on-screen icons, tool wear data logging to ensure consistent high workpiece quality and startGUIDE engineering support, complete with the graphical user interface wizard for easier machine commissioning and startup and troubleshooting.

Siemens provides full training, on-site support and service plus a three-year warranty on parts and service.  Proper machine registration is required.

For more information about the new Sinumerik 808D Advanced, please visit:
www.usa.siemens.com/808D-PR.

For more information on Siemens SINUMERIK CNC, visit www.usa.siemens.com/cnc.

For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.

Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter:  www.twitter.com/siemens_cnc_us.

Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.

The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.

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AeroDef 2014 Booth #239: Siemens Sinumerik 840D sl

sinumerik_840D_sl_with_motors_drives

Visit us at booth #239!

AERODEF 2014 – Siemens will present its SINUMERIK 840D sl numerical controller, the aerospace industry standard for CNC machine tool control, which features unmatched open architecture for the handling of the most complex cutting and forming operations.  In addition, Siemens will demonstrate robotic control through its mxAutomation solution, where robotic functions are controlled on a second channel of the SINUMERIK CNC and transferred to the robot via the Siemens PLC.  And as the only single-source supplier in the aerospace industry who can provide the entire CAD/CAM/ CNC process chain, it’s clear why Siemens is the first choice in aerospace part manufacturing.

For more information on Siemens SINUMERIK CNC, visit www.usa.siemens.com/cnc.

For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.

Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter:  www.twitter.com/siemens_cnc_us.

Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.

The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.

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