Contact us today:
(847) 934-4500
tdaro@bernardandcompany.com
Contact us today:
(847) 934-4500
tdaro@bernardandcompany.com
With SINAMICS G220, Siemens is launching a new high-performance drive to join the SINAMICS drives family and recently introduced it to the North American market. SINAMICS G220 is an innovative multi-purpose adjustable speed drive with built-in Clean Power technology, which reduces harmonics by up to 97% without the need for an AC line reactor or DC choke. SINAMICS G220 is significantly more efficient in terms of space utilization and operation. SINAMICS G220 makes the system engineering and its integration into a production or processing machine much easier.
SINAMICS G220 is also the first drive to join the Siemens Xcelerator portfolio, the Siemens-wide business platform for digital transformation. SINAMICS G220 drives are an integral part of the TIA Portal and feature a digital twin in Startdrive, the drives commissioning tool from Siemens. This allows the behavior of the drive to be tested and optimized before the hardware is available.
When it comes to integrated safety, SINAMICS G220 reaches the next level by meeting hardware based SIL 3 functional safety requirements. Thanks to its built-in media and S2 system redundancy, maximum system availability is guaranteed and the continuity of critical processes are maintained.
SINAMICS G220 ensures the improved sustainability of processes through robust, safe, secure and efficient design and operation. This new drive contributes to a sustainable future along its entire lifecycle from design to delivery thanks to the carbon neutral production sites and paperless delivery system. This new drive is suitable for all industries, but especially food-and-beverage, pharmaceutical, chemical, oil-and-gas, marine, automotive and tire manufacturing.
The new SINAMICS G220 drives are the first drives in the SINAMICS family to join the Siemens Xcelerator portfolio, the open digital business platform that enables machine builders and machine users to accelerate their digital transformation.
With the SINAMICS S210 next generation servo-drive system, comprising a digitally native drive with wide range of corresponding motors and gearboxes, Siemens brings a new level of high-dynamic, motion control in mid-range operation to stand-alone and multi-axis machines, recently introduced to the North American manufacturing industry.
This next generation servo-drive system introduces a new level of safety and security to discontinuous motion control in the mid-range segment, as well as moving, processing and positioning functions on a wide assortment of packaging, printing, labeling, pick-and-place, stacking, assembly, chip sorting and filling machines, with a special emphasis on food-and-beverage and pharmaceutical applications, owing to the availability of stainless-steel motor and planetary gearbox options.
SINAMICS S210 offers DC link coupling on 3-phase units for increased power efficiency on multi-axis applications. Corresponding SIMOTICS highly efficient synchronous motors feature high-resolution 22- or 26-bit absolute encoders, single or multi-turn. One-cable connectivity is standard and all motors and feature IP64, IP65, IP67 or IP69X protection. Easier setup and selection are assured with the integrated EMC filter and braking resistor.
For the engineering of SINAMICS S210, machine builders and machine users can utilize
the embedded web-server or Startdrive integrated with the Siemens TIA Portal. Easy implementation of the SINAMICS S210 servo-drive system for global use is provided by universal standards and certification compliance.
SINAMICS DriveSim model integrates into simulation software to allow machine builders to create a digital twin of the drive and motor in a project’s planning phase to ensure highest efficiency and performance of the equipment in use. In the field, the S210 is capable of communicating status through Edge or cloud-based data capturing for continuous monitoring and data analytics. Using the Siemens Analyze MyDrives application, machine users can monitor key conditions for advanced anomaly detection. Seamless transfer of data from the drive to the machine controller, Edge device and the cloud are maintained for truly digital native operation from planning through operations.
In the area of cybersecurity, SINAMICS S210 comes standard with integrated security for network connectivity, providing enhanced communication, integrity and authenticity checks
to protect against tampering, plus the drives offer User Management and Access Control (UMAC) within TIA Portal.
These new servo-drives are paired with the popular Siemens SIMATIC S7-1500 PLC or ET200 SP open controller and various SIMOTICS servomotor and planetary gearbox designs. Increased engineering efficiencies are gained with integration into the TIA Portal and TIA Selection Tool for optimized system selection and programming.
With Safety Integrated onboard, the SINAMICS S210 servo-drive system offers machine users up to SIL3 level of protection across an extended range of safety integrated functions including safe stopping and safe limited speed or direction. Integrated into the Startdrive advanced software, the menu-guided safety acceptance testing assures proper operation and safety validation.
The new SINAMICS S210 next generation servo-drive system is ready for digitalization and brings an enhanced level of safety and security to stand-alone or multi-axis machines for use in various manufacturing industries.
Siemens Digital Industries (DI) is an innovation leader in automation and digitalization. Closely collaborating with partners and customers, DI drives the digital transformation in the process and discrete industries. With its Digital Enterprise portfolio, DI provides companies of all sizes with an end-to-end set of products, solutions and services to integrate and digitalize the entire value chain. Optimized for the specific needs of each industry, DI’s unique portfolio supports customers to achieve greater productivity and flexibility. DI is constantly adding innovations to its portfolio to integrate cutting-edge future technologies. Siemens Digital Industries has its global headquarters in Nuremberg, Germany, and has around 75,000 employees internationally.
Siemens Corporation is a U.S. subsidiary of Siemens AG, a technology company focused on industry, infrastructure, transport, and healthcare. From more resource-efficient factories, resilient supply chains, and smarter buildings and grids, to cleaner and more comfortable transportation as well as advanced healthcare, the company creates technology with purpose adding real value for customers. By combining the real and the digital worlds, Siemens empowers its customers to transform their industries and markets, helping them to transform the everyday for billions of people. Siemens also owns a majority stake in the publicly listed company Siemens Healthineers, a globally leading medical technology provider shaping the future of healthcare. In addition, Siemens holds a minority stake in Siemens Energy, a global leader in the transmission and generation of electrical power. In fiscal 2022, which ended on September 30, 2022, Siemens Group USA generated revenue of $18.6 billion and employs approximately 45,000 people serving customers in all 50 states and Puerto Rico.
Global distributor Wesco and Siemens team up with local integrator to enable major Tennessee tire manufacturer achieve consistent tension, save money
As Chad Garner, a Nashville-based application engineer with distributor Wesco, relates, “We were presented with a significant challenge by one of our great customers, a tire manufacturer in the area. They needed to upgrade their multiple wire drawing machines for tire cord production in the plant.”
Garner goes on to explain in detail. “They were faced with very specific challenges. The machines needed to hold a very tight and consistent tension to meet the wire specifications. The company was using a ‘black box’ solution that had been custom-developed for them by a small local company that was no longer in business. The black box, in this case, originally allowed the user to dial in the tension on the wire without making any adjustments to the drive parameters. However, the system was now only able to hold +/- 500 grams of tension on the line, even after the customer had tested nine different control schemes to find a solution. Ideally, their goal was to replace the black boxes with off-the-shelf products, but their current drive and control supplier was not able to help satisfactorily. Wesco, in tandem with a local integrator and Siemens, was able to devise a solution, using standard Siemens components for the first line.”
The full solution to this challenge comprised a SIMATIC S7-1500 PLC plus remote I/O racks, SCALANCE wireless switches, SIMATIC HMI panels and, the heart of the solution, the SINAMICS S120 drive system, running 30 axes of motion control, plus various servo motors and other control products. All these components were supplied as a total solution to the integrator and the tire cord manufacturer by Wesco.
Thanks to the success on the first machine, three more wire drawing lines at the facility were upgraded with the Siemens solution, with more planned for future installation. A total of 120 axes of motion run by the SINAMICS S120 drives are currently in operation. The key to success here was the tight tension control programmed into the S120 drive control unit.
Chad Garner of Wesco further observes, “A major financial aspect of this project was the amount of money invested in the controls cabinet on each machine. The legacy PLC and Ethernet cards, if purchased from the previous supplier, would have cost approximately $30,000 and we were able to supply our better solution for about one-third that amount. This was not only a significant reduction in cost from the previous solution, but it also resulted in component reduction, as we were able to combine functions in fewer parts. The Siemens solution offered the customer integrated Ethernet on the PLC, so there was a reduction in expensive hardware, also achieving a smaller footprint in the plant.”
Matt Wagner, a Drives and Motion Consultant on the Siemens team, comments, “By replacing the old black box solution for tension control on these wire drawing machines at the tire manufacturer, our team, working in tandem with Wesco and the local integrator, was able to achieve all the required wire draw specs and do it with off-the-shelf solutions from the Siemens product lines. It’s exciting when we can exceed the goals of the customer, retrofit a substantial part of the manufacturing operation and save them a lot of money in the process. Can’t do much better,” he mused.
This industrial, true 6-axis continuous fiber-reinforced 3D printer enables tool-less rapid fabrication of aerospace-grade integrated composite structures.
Aerospace and defense design engineers and the complex components they develop require true manufacturing agility. Shepherding ideas from seeming impossibilities to sparks of inspiration to groundbreaking products that enable innovation can be both exhilarating and maddening. To iterate quickly and enable true collaboration, the fastest teams in engineering employ the Electroimpact SCRAM system powered by the Siemens SINUMERIK ONE CNC.
Helping to make the impossible possible, Electroimpact has integrated an in-situ out-of-autoclave thermoplastic Automated Fiber Placement (AFP) process, an advanced Fused Filament Fabrication (FFF) 3D printing process, a Fused Granulate Fabrication (FGF) 3D printing process, and subtractive machining into a unified Scalable Composite Robotic Additive Manufacturing (SCRAM) system. SCRAM is an industrial, true 6-axis continuous fiber-reinforced 3D printer that enables the tool-less rapid fabrication of aerospace-grade integrated composite structures.
High-performance thermoplastics combined with a high percentage of continuous fiber reinforcement are used to produce parts with exceptional material properties previously unheard of in the world of additive manufacturing. The enhanced performance of the 6-axis system offers unmatched dexterity and flexibility, enabling shapes, accuracies and intricacies not possible otherwise.
This technology has no equal in the industry and is a unique offering available only from Electroimpact. The capabilities and processing speed of the SINUMERIK ONE control empower Electroimpact engineers to achieve these breakthroughs in additive manufacturing.
Most 3D printing processes are more accurately described as 2.5D printing. The material is deposited successively in
flat slices, which when stacked together form a 3D object. In contrast, the SCRAM process renders true 3D printing.
Layers of continuous fiber-reinforced thermoplastic capably take the shape of complex contours, including aerodynamic surfaces and ducts for fluid flow. As a 6-axis process, fiber orientation within each layer can be tailored to the specific application, providing optimal strength and appropriate stiffness distribution throughout the part, much like a conventional AFP system.
In addition to the continuous fiber-reinforced thermoplastic printing process and the FGF support tool printing process, SCRAM cells are also fitted with two FFF nozzles optimized for deposition of thermoplastic material reinforced with short or “chopped” fiber.
A proprietary laser heating system is incorporated, producing exceptionally strong bonds between layers. This process is ideal for situations in which layering continuous fiber is geometrically impossible or otherwise does not make sense. “It allows us to deposit the material exactly where it needs to be and only where it needs to be, achieving the highest possible strength and lowest weight,” says Ryan Bischoff, senior composite engineer at Electroimpact.
This is a true 3D printing process where the layers are not simply a stack of planes. Complex geometries such as variable density core and other internal structures can be printed directly onto continuous fiber-reinforced layers with widely varying curvature. If desired, additional continuous fiber-reinforced layers can then be deposited on top of the chopped fiber-reinforced core structure, forming an upper skin.
The system is an integration of several additive and subtractive processes, combined with Electroimpact’s patented accurate robot, a rotating build platform and a climate-controlled build chamber.
Electroimpact then supercharges everything with the SINUMERIK ONE control from Siemens. “SINUMERIK ONE allows us to run more complicated code much faster,” says Kylie Martineau, Electroimpact controls engineer.
“Electroimpact expanded from doing mostly drilling and fastening to additive manufacturing about 15 years ago,” Bischoff says. “That move and the advancements over the years led to the development of a system that we call a ‘factory in a cell.’ Instead of needing a whole assembly line, with each dedicated machine only performing a single function, it is one system, which can be printing ducts for jet engines one day and a wing component the next. It can be quickly changed and adapted according to needs.”
The SCRAM enables the tool-less rapid fabrication of aerospace-grade integrated composite structures. This factory in a cell gives builders the option to produce low-run parts that make all the difference in their designs.
This might be a carbon fiber element for Formula One racing or a part made from a revolutionary alloy that is destined for space. For short runs or small runs, nothing can compete with this technology. “Here is where the factory in a cell helps teams develop parts much more quickly than a traditional facility. You complete the whole process within the SCRAM system. It makes sense because these are not the kind of parts that are produced in the thousands,” Bischoff says.
“Our customers are doing extraordinary work, and we are right there alongside them,” he adds. “Your Electroimpact engineer is with you though the lifespan of the system for all questions and requests. We are here to help builders push boundaries. We service our equipment till the day it dies. Support is one of the things that Electroimpact does better than anyone else in the industry.”
With the SCRAM system, 3D printing replaces the need for the traditional complex tooling development typically used for automated carbon-fiber layup. This eliminates the inflated cost and time investments needed in traditional tooling and development; therefore, the SCRAM system allows for faster corrections and modifications.
Once the complex tooling is printed, the SINUMERIK ONE control facilitates rapid changes throughout the process. First, the SCRAM system changes to a multi-axis milling head that finishes the form to exacting specifications. Then the SCRAM system changes once again to the 6-axis carbon-fiber placement head and applies the intricate pattern of carbon fiber tape to the support material.
Bischoff explains that the tape is deposited quickly, establishing the form. Next, the support material additive is then completely dissolved away, leaving behind a component in the exact shape the manufacturer needs.
“The knowledge that we’re able to dissolve the tooling without creating graywater brings us great peace of mind,” Bischoff says.
The SCRAM system, with the power of SINUMERIK ONE, also enables iteration. “We are working to make an open system that will support the material choices and make the parts each customer needs. We are driven by customer demand,” Bischoff explains.
Electroimpact engineers appreciate the advanced features of this next-generation control platform.
“The faster processor times for both motion control and PLC, combined with new functionalities of the SINUMERIK ONE, further enable the incredible work Electroimpact is doing with the SCRAM system,” says Steve Czajkowski, engineering manager at Siemens.
Brian Cubie, account manager for Siemens, agrees. “Our system is the foundation on which they are building, and it is just incredible to experience,” he says. “I have been in robotics for many years, and to see what the engineers at Electroimpact are doing in terms of digitalizing the factory floor is exciting. They are always at the forefront. Electroimpact does a phenomenal job of taking our new SINUMERIK ONE control and adding encoders for feedback and run it though their own kinematics.”
SINUMERIK ONE is built for high-speed processing that enables the accuracy needed for specialized parts. It is ideally suited to the SCRAM’s groundbreaking ability to shift from 3D printing to finishing and continuous carbon-fiber placement, all from one control.
SINUMERIK ONE makes product development faster, more flexible, and more efficient.
Looking towards the future, the SINUMERIK ONE control platform will take the SCRAM into advanced digital twin technology. This will help teams engineer a fully functioning machine even before a real-life prototype exists and for teams to transfer tasks from the real world to the virtual environment. It will keep projects moving consistently to the work preparation phase. Having SINUMERIK ONE as a built-in tool will help reduce overhead costs for projects and support.
“There‘s a huge industry push to having a digital twin,” Martineau says. “I am extremely excited about supporting SCRAM in our customers’ endeavors moving forward. Each customer is pushing what is possible. They are reaching for ideas that are slightly out of the ordinary. With this true digital twin, instead of needing to travel for an on-site visit or asking for photos or video footage of their challenges, the PLC will allow simulation right inside the control.”
Just as customers can run the digital twin from their computer, Martineau will be able to operate the digital control of a customer’s SCRAM right from hers.
“We hear from customers when they’re striving for the next level, pushing the system to the max. Being able to jump in and see what’s happening is so valuable,” she says. “The digital twin capabilities of SINUMERIK ONE will enable us to work extremely close to our customers in the future, supporting their desires to push the envelope of product development. With digital twin technology this accurate, customers will benefit from knowing we can jump in anytime to seamlessly help troubleshoot.”
Siemens and Electroimpact have been partners for more than 10 years. The SCRAM previously included the SINUMERIK 840D sl, a precision CNC control highly favored by the aerospace industry. SINUMERIK ONE is faster and excels at more complex code. With the advancements of the SINUMERIK ONE control, the possibilities are endless.
“Electroimpact is always pushing the envelope,” says Brian McMinn, head of the Siemens Machine Tool Systems business. “Their approach is to always be at the very leading edge of manufacturing technology. We are glad to be a part of their team as SINUMERIK ONE has the power and speed to make it all possible.”
Expect to see further advancements from Electroimpact in the next few years that raise the bar even higher for complex aerospace design and development.
The SINUMERIK ONE control will continue to evolve and support the next wave of design and development in machine building.
For more information and to watch the video, visit: usa.siemens.com/ei-scram
Company increases focus on additive manufacturing research and development to help accelerate transformation of American manufacturing
Siemens, a global leader in technology for additive manufacturing (AM) is expanding focus on AM initiatives in the United States to help accelerate the transformation of the US AM industry through serial additive manufacturing.
“We are on the threshold of a new frontier in American industry, where the implementation of additive manufacturing will bring fundamental changes to the landscape, end-to-end, from product to machine to manufacturing. Siemens is very excited to be at the forefront of this process,” said Steve Vosmik, Head of Siemens Additive Manufacturing in the United States.
Siemens is focused on supporting the domestic AM machine builder community, so is bringing its world-class motion control, automation hardware, digitalization software and technology capabilities to assist machine builders. From its Charlotte Advanced Technology Collaboration Hub (CATCH), located in Charlotte, North Carolina, Siemens will act as an ecosystem platform for machine builders, machine users and additive design engineers alike.
“More than 100 machine builders from around the world are implementing Siemens automation solutions to industrialize their machines,” says Rajas Sukthankar, Vice-President, Motion Control, Siemens Industry, Inc. He continues, “Now it’s time to support even more customers and accelerate their transformation from single machines to series additive manufacturing factories. North America is heading in this direction.”
Siemens can assist AM job shops as well as Tier One production facilities with end-to-end solutions, including product design software, digital twin machine simulation and virtual execution of manufacturing methods, with full data feedback into the design protocol for necessary adjustments, prior to any machine building. “This comprehensive suite of software and motion control hardware offerings makes Siemens a viable partner at every step of the AM process”, according to Vosmik.
Siemens is adding technology to CATCH to incorporate metal binder jet technology through the purchase and installation of an ExOne/Desktop Metal Production System and Meltio Robotic System with the Siemens SINUMERIK RunMyRobot application onboard. SINUMEIK RunMyRobot controls the kinematic path of an industrial robot as it integrates with the CNC machine.
Siemens is also establishing an Additive Manufacturing Advisory Board of renowned industry leaders in AM, drawn from various industries and technical disciplines, to provide the company guidance, as it seeks to support the fast-growing needs of the AM market. “We are looking forward to engaging and collaborating with this talented group of industry experts as we move ahead together into this exciting new world of manufacturing in America,” concludes Vosmik.
Visit the Siemens Additive Manufacturing website to learn how Siemens is accelerating transformation in the manufacturing industry.
Siemens Digital Industries (DI) is an innovation leader in automation and digitalization. Closely collaborating with partners and customers, DI drives the digital transformation in the process and discrete industries. With its Digital Enterprise portfolio, DI provides companies of all sizes with an end-to-end set of products, solutions and services to integrate and digitalize the entire value chain. Optimized for the specific needs of each industry, DI’s unique portfolio supports customers to achieve greater productivity and flexibility. DI is constantly adding innovations to its portfolio to integrate cutting-edge future technologies. Siemens Digital Industries has its global headquarters in Nuremberg, Germany, and has around 75,000 employees internationally.
Siemens Corporation is a U.S. subsidiary of Siemens AG, a technology company focused on industry, infrastructure, transport, and healthcare. From more resource-efficient factories, resilient supply chains, and smarter buildings and grids, to cleaner and more comfortable transportation as well as advanced healthcare, the company creates technology with purpose adding real value for customers. By combining the real and the digital worlds, Siemens empowers its customers to transform their industries and markets, helping them to transform the everyday for billions of people. Siemens also owns a majority stake in the publicly listed company Siemens Healthineers, a globally leading medical technology provider shaping the future of healthcare. In addition, Siemens holds a minority stake in Siemens Energy, a global leader in the transmission and generation of electrical power. In fiscal 2022, which ended on September 30, 2022, Siemens Group USA generated revenue of $18.6 billion and employs approximately 45,000 people serving customers in all 50 states and Puerto Rico.
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The Intralogistics segment will provide a holistic, systematic approach for materials handling
Siemens recently announced the formation of the new Intralogistics vertical that brings best-in-class material handling thought leadership, hardware automation, software and service solutions to customers in the United States. Siemens is leveraging its broad technology to address the market needs for digital transformation, cybersecurity, safety and sustainability. This new group will operate both as a vertical industry group and a horizontal business operation. It will reside within the Siemens Digital Industries — Motion Control business and functions in tandem with the organization’s existing additive manufacturing, aerospace, automotive, food-and-beverage, and other industry verticals.
Joel Thomas is the head of the Intralogistics vertical. Besides management of the group, Thomas will also work closely with trade associations who serve the intralogistics industry and will foster programs at Siemens to educate the next generation of engineers, programmers, software developers and plant operations personnel who will manage the warehouses of the future.
Products and software, plus the communications protocols needed to gather, prioritize and act upon plant conditions, will be key deliverables for this unit of Siemens.
This new group will serve machine builders and end-customers alike. For example, using the Siemens TIA Portal, a warehouse facility or postal clearing house will be able to integrate all its motion control hardware, software systems and communications protocols, internal and external, as needed. Additionally, Siemens digital twin and simulation technologies allow a warehouse or manufacturing operation to test all the “what ifs” before taking action on a material handling challenge.
Further, notes Joel Thomas, “The goal for all companies should be smart manufacturing and automated material flow, which is adaptable to changing market and technology conditions. This is especially challenging in older brownfield operations, where the legacy equipment might not handle the needs of the company, tomorrow or even today.”
Joel Thomas, head of the Intralogistics Vertical, Siemens Industry, Inc.
Predictive analytics and predictive maintenance will also be among the key drivers for the Siemens Intralogistics business, as it strives to offer users the needed system components to maximize productivity and to gather the data needed to monitor and maintain the operation. The biggest challenge for this new group, according to Thomas, is to identify and bring the necessary skills and solutions to the resident knowledge base for each customer. He notes this varies considerably based upon each company’s size and onboard skill sets.
Thomas also comments how sustainability, which involves energy consumption and the ability to anticipate what equipment and software will be needed in the future to keep the plant running at maximum efficiency, will be a critical factor in the service package provided to customers.
Lastly, with use of this digital-to-real world technology, the Intralogistics business will help companies achieve a more productive eco-system and, with various Siemens solutions and services, a homogenous environment in the future-proofing of their operations.
Siemens Digital Industries (DI) is an innovation leader in automation and digitalization. Closely collaborating with partners and customers, DI drives the digital transformation in the process and discrete industries. With its Digital Enterprise portfolio, DI provides companies of all sizes with an end-to-end set of products, solutions and services to integrate and digitalize the entire value chain. Optimized for the specific needs of each industry, DI’s unique portfolio supports customers to achieve greater productivity and flexibility. DI is constantly adding innovations to its portfolio to integrate cutting-edge future technologies. Siemens Digital Industries has its global headquarters in Nuremberg, Germany, and has around 75,000 employees internationally.
Siemens Corporation is a U.S. subsidiary of Siemens AG, a technology company focused on industry, infrastructure, transport, and healthcare. From more resource-efficient factories, resilient supply chains, and smarter buildings and grids, to cleaner and more comfortable transportation as well as advanced healthcare, the company creates technology with purpose adding real value for customers. By combining the real and the digital worlds, Siemens empowers its customers to transform their industries and markets, helping them to transform the everyday for billions of people. Siemens also owns a majority stake in the publicly listed company Siemens Healthineers, a globally leading medical technology provider shaping the future of healthcare. In addition, Siemens holds a minority stake in Siemens Energy, a global leader in the transmission and generation of electrical power. In fiscal 2022, which ended on September 30, 2022, Siemens Group USA generated revenue of $18.6 billion and employs approximately 45,000 people serving customers in all 50 states and Puerto Rico.
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Allows all Siemens CNC community members to interact with a product expert and get answers to programming and operations questions on-demand
Siemens today introduced the Virtual Product Expert (VPE), a new support program for its CNC machine tool users, machine builders, dealers and importers. Through the VPE program, customers can now interact directly with a SINUMERIK CNC product expert and have their specific operation and programming questions answered — from the basic functions of the control to the most advanced machining technology aspects of the hardware and software suites. Best of all, this service is offered to all Siemens CNC community members at no cost.
Machine tool customers can contact Siemens to arrange an online session, tailored to their specific needs, regardless of where the programmer, operator or the machine are located. Sessions are typically one-hour in length and are being scheduled on a first-come, first-served basis.
John Meyer, the Marketing Communications Manager for the Siemens Machine Tool Business, notes, “With the rapid advancement in our SINUMERIK CNC technology on both the automation hardware and software sides, we see our Virtual Product Expert program as a vital part of our support offering. We know it will benefit our machine tool users, who are looking for immediate answers to their operation and programming challenges in order to keep their production running. It’s like having a Siemens CNC expert in your back pocket.”
For more information on the Virtual Product Expert, please visit: http://usa.siemens.com/vpe.
For additional machine tool CNC training offered by Siemens, users can visit: http://usa.siemens.com/cnc-training.
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Siemens Digital Industries (DI) is an innovation leader in automation and digitalization. Closely collaborating with partners and customers, DI drives the digital transformation in the process and discrete industries. With its Digital Enterprise portfolio, DI provides companies of all sizes with an end-to-end set of products, solutions and services to integrate and digitalize the entire value chain. Optimized for the specific needs of each industry, DI’s unique portfolio supports customers to achieve greater productivity and flexibility. DI is constantly adding innovations to its portfolio to integrate cutting-edge future technologies. Siemens Digital Industries has its global headquarters in Nuremberg, Germany, and currently employs approximately 75,000 people internationally.
Siemens Corporation is a U.S. subsidiary of Siemens AG, a global powerhouse focusing on the areas of power generation and distribution, intelligent infrastructure for buildings and distributed energy systems, and automation and digitalization in the process and manufacturing industries. Through the separately managed company Siemens Mobility, a leading supplier of smart mobility solutions for rail and road transport, Siemens is shaping the world market for passenger and freight services. Due to its majority stakes in the publicly listed companies Siemens Healthineers AG and Siemens Gamesa Renewable Energy, Siemens is also a world-leading supplier of medical technology and digital healthcare services as well as environmentally friendly solutions for onshore and offshore wind power generation. For more than 160 years, the company has innovated and invented technologies to support American industry spanning manufacturing, energy, healthcare and infrastructure. In fiscal 2018, Siemens USA reported revenue of $23.7 billion, including $5.0 billion in exports, and employs approximately 50,000 people throughout all 50 states and Puerto Rico.
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Comprised of the drive, motor and gear box, this new distributed drive system is available as a complete solution for motor-mounted and wall-mounted horizontal motion control conveyor applications.
With its new Sinamics G115D, Siemens is introducing a new, compact and powerful drive system specifically designed for horizontal conveyor applications. The drive system comprises the motor, drive and gearbox in one unit and is offered in two versions — wall-mounted and motor-mounted.
The Sinamics G115D drive system is characterized by a robust design with a high IP protection class (up to IP66 / UL Type 4X) and is suitable for use in harsh environments. Thanks to its compact dimensions, the Sinamics G115D can be easily installed in confined areas. The drive system can also be operated reliably over a wide temperature range of -30 to 55 degrees Celsius (-22 to 131 degrees Fahrenheit), enabling operation in deep freezing applications.
Sinamics G115D is suitable for applications in intra-logistics and airports, as well as in the automotive and food and beverage industries. Its power ranges from 0.37 to 7.5 kilowatts
(1/2 to 10 hp) for wall-mount applications and 0.37 to 4 kilowatts (1/2 to 5 hp) for motor-mounted applications. The drive system can be put into operation quickly and easily with comprehensive integration into the Totally Integrated Automation (TIA) portal including Startdrive commissioning software or the Sinamics Smart Access Module (SAM) web-server for Wi-Fi setup and diagnostics.
To be prepared for digital transformation and to enable cloud-based analysis, Sinamics G115D is integrated into the entire MindConnect portfolio and is compatible with MindSphere applications such as Analyze MyDrives.
Thanks to Profisafe, the Sinamics G115D has Safety Integrated in the form of STO (Safe Torque Off) SIL2, which standardizes and facilitates the certification process. For flexibility in terms of installation, service and maintenance, the solution is equipped with a plug-in connector and flexible connection possibilities. The device is particularly suitable for interaction with Simatic controllers such as the Simatic S7-1200 or Simatic ET200 for motion control.
Siemens offers warranty extensions for Sinamics G115D through its Service Protect package. As part of this service package, an additional one or two-year warranty extension may be purchased for failure coverage. The package offers simplified processing under normal warranty conditions for the extended period.
For more information regarding Sinamics G115D, please visit:
usa.siemens.com/sinamics-g115d
For specific product information and inquiries, send an e-mail to: mc.us@siemens.com
Siemens Digital Industries (DI) is an innovation leader in automation and digitalization. Closely collaborating with partners and customers, DI drives the digital transformation in the process and discrete industries. With its Digital Enterprise portfolio, DI provides companies of all sizes with an end-to-end set of products, solutions and services to integrate and digitalize the entire value chain. Optimized for the specific needs of each industry, DI’s unique portfolio supports customers to achieve greater productivity and flexibility. DI is constantly adding innovations to its portfolio to integrate cutting-edge future technologies. Siemens Digital Industries has its global headquarters in Nuremberg, Germany, and has around 75,000 employees internationally.
Siemens Corporation is a U.S. subsidiary of Siemens AG, a global powerhouse focusing on the areas of power generation and distribution, intelligent infrastructure for buildings and distributed energy systems, and automation and digitalization in the process and manufacturing industries. Through the separately managed company Siemens Mobility, a leading supplier of smart mobility solutions for rail and road transport, Siemens is shaping the world market for passenger and freight services. Due to its majority stakes in the publicly listed companies Siemens Healthineers AG and Siemens Gamesa Renewable Energy, Siemens is also a world-leading supplier of medical technology and digital healthcare services as well as environmentally friendly solutions for onshore and offshore wind power generation. For more than 160 years, the company has innovated and invented technologies to support American industry spanning manufacturing, energy, healthcare and infrastructure. In fiscal 2018, Siemens USA reported revenue of $23.7 billion, including $5.0 billion in exports, and employs approximately 50,000 people throughout all 50 states and Puerto Rico.
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WALTHAM, Mass.–6 River Systems (6RS), the provider of the world’s first and only fully collaborative mobile robotics solution, announces general availability of Mobile Sort, a new solution that enables warehouse operators to intelligently generate and fulfill batched orders using 6RS’ robots, mobile sort stations and cloud-based software enhanced with machine learning. 6RS will debut Mobile Sort on April 8 at ProMat 2019.
E-commerce and retail sales continue to grow each year, yet warehouse operators struggle to find and recruit enough warehouse associates to keep up with the work. The Wall Street Journal recently reported that U.S. warehouses need to hire an additional 452,000 workers between 2018-19 amid record-low unemployment nationwide, just to meet the growing demand. Mobile Sort is designed to help operators rise to meet peak demands and challenges.
“Each-picking operations are under bigger-than-ever market pressure to pick faster and scale for peak seasons with fewer seasonal hires,” Jerome Dubois, 6RS co-CEO and co-founder said. “6 River Systems’ Mobile Sort improves throughput with a picking and sorting solution that is mobile and flexible, helping operators who are crunched for time, capital and resources balance performance and cycle times.”
Mobile Sort stations consist of smart kiosks, mobile put-to-light walls with validation sensors that work with 6RS’ cloud-based software and 6RS collaborative robots, called “Chucks.” 6RS’ intelligent allocation engine continuously generates highly optimized batches of work which group orders into the most efficient picking jobs, minimizing walking. Chucks deliver empty totes to associates in active picking areas and direct associates to complete picks. Totes are then delivered to take-off points, where they are sorted into orders using the Mobile Sort stations.
Equipped with product images and put lights, Mobile Sort stations further assist associates to sort items into customer orders at industry-leading speed and accuracy. The entire solution, from robots to sortation and packout stations, is powered by 6RS’ machine learning that drives efficient picking and system performance. Not only does Mobile Sort improve pick rates, but it is also used to consolidate picks across different areas or automation into discrete orders; for example across mezzanine levels or from goods-to-person automation solutions.
“Mobile Sort is quick to setup and break down, and doesn’t require any permanent infrastructure,” Gillan Hawkes, 6RS VP of Product said. “Unlike traditional automation, Mobile Sort can be easily scaled up or down to handle seasonality and to reclaim precious floor space.”
With the addition of Mobile Sort, 6RS extends the value that their solutions offer customers—from their collaborative mobile robots, to order allocation, picking, sorting and pack-out. These solutions address existing gaps in the market today, specifically for third party logistics, B2B, fast-growing e-commerce and omni-channel retail operations.
“Autonomous mobile robots have done a great job of attacking the low-hanging fruit in fulfillment processes— movement of material” said John Santagate, Research Director for Commercial Service Robotics at IDC. “As the innovative vendors in this space have begun to scale deployments, they are now also developing complementary products that extend the value of the AMRs in the fulfillment process. Mobile Sort from 6 River Systems is a good example of an AMR vendor extending the capabilities and value of their products and offerings”.
The Mobile Sort solution will be deployed across leading 3PL and retail warehouse operations in time for peak 2019.
Attending ProMat 2019? Schedule time to view a demonstration of Mobile Sort from April 8-11 at Booth #S3983.
About 6 River Systems
6 River Systems was founded in Boston, Massachusetts in 2015 by Jerome Dubois, Rylan Hamilton and Chris Cacioppo. Jerome and Rylan were previously executives at Kiva Systems (now Amazon Robotics). The 6 River Systems engineering team has decades of automation, software and operations experience and has designed, built and deployed the world’s largest warehouse automation solutions. Leading 3PLs, retailers and manufacturers including DHL, XPO Logistics and Office Depot are using 6RS to fulfill millions of units a week.
6 River Systems is supported by world-class venture capital firms and strategic investors, including Menlo Ventures, Norwest Venture Partners, Eclipse and iRobot. Amy Villeneuve, former president and COO of Kiva Systems, is a member of the board.
Contact
Fergal Glynn, VP of Marketing, +1.866.602.4825
6 River Systems, Inc.
fglynn@6river.com
www.6river.com
More media
Mobile Sort Photo Gallery (Google Drive)
Mobile Sort Video Demo (Google Drive)
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