Contact us today:
Contact us today:
(847) 934-4500
tdaro@bernardandcompany.com
DATE: Tuesday, September 9
TIME: 1:15 PM – 2:10 PM
ROOM: W-193B
Abstract
Aerospace manufacturing is changing faster than ever before. The Industry seeks cost-effective and increased productivity through multi-function machines, agile manufacturing processes and re-taskable automation.
To increase productivity, traditional CNC machines are being combined with more and more automation equipment. Robots are playing an ever-increasing role in this automation. Their flexibility, range of motion and efficient floor space utilization make them ideal automation partners for traditional CNC machines.
And most recently, CNC-controlled robots are beginning to perform some of the manufacturing operations previously reserved for more traditional CNC machines.
This presentation focuses on the integration of CNC and robotic technologies in aerospace manufacturing. Topics covered include typical control architectures for various process needs, programming and synchronization. Lastly, the importance of manufacturing process design using product lifecycle management (PLM) tools prepared for the integration and simulation of CNCs with robots is discussed.
Click here to view the Conference Details on the IMTS Website.
Click here to add Siemens to your IMTS Show Planner! BOOTH E-5010
Speaker Biography
Roger Hart is an Engineering Manager at Siemens Drive Technologies Motion Control R&D.
Roger has 29 years of experience in CNC architecture, design, and software engineering.
He has a BS in Math and Computer Science from Marietta College.
Please forward all inquiries to:
SIEMENS INDUSTRY, INC.
DRIVE TECHNOLOGIES
MOTION CONTROL
MACHINE TOOL BUSINESS
390 Kent Avenue
Elk Grove Village, IL 60007
Phone: 847-640-1595
Fax: 847-437-0784
Web: www.usa.siemens.com/cnc
Email: SiemensMTBUMarCom.sea@siemens.com
Attention: John Meyer, Manager, Marketing Communication
Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter: www.twitter.com/siemens_cnc_us.
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Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.
The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.
Continue readingDATE: Thursday, September 11
TIME 3:15 PM – 4:10 PM
ROOM: W-193B
Abstract
With Motion Control being added to all areas and levels of machines, it is becoming common place to see more and more servos in the latest designs. Increased cost position, both upfront and operational, along with the leapfrog in usability of servos, have been major drives in this adaption outside of the obvious productivity benefits. In this session we will look at emerging trends revolving around cabling and encoders for servomotors that are leading this innovation.
We will first look at using field replaceable encoders for servomotors which have greatly improved the on-site serviceability. Next, we will discuss benefits of using digital communications for encoder signals and built-in electronic type plate technology, which has provided plug-and-play commissioning for servo systems. This discussion would not be complete without exploring the single cable approach for both encoder and motor power, and what this emerging trend will mean for future machine designs.
Click here to view the Conference Details on the IMTS Website.
Click here to add Siemens to your IMTS Show Planner! BOOTH E-5010
Speaker Biography
Craig Nelson is the product marketing manager for SINAMICS high performance servo and vector drives in the Motion Control Business of Siemens Industry, Inc. Craig has been with Siemens for over twenty years and, in previous roles, has held engineering positions in the field and in system design. He has expert knowledge of AC and DC drives across various applications and is an avid promoter and presenter of new motor and drive technologies.
Please forward all inquiries to:
SIEMENS INDUSTRY, INC.
DRIVE TECHNOLOGIES
MOTION CONTROL
MACHINE TOOL BUSINESS
390 Kent Avenue
Elk Grove Village, IL 60007
Phone: 847-640-1595
Fax: 847-437-0784
Web: www.usa.siemens.com/cnc
Email: SiemensMTBUMarCom.sea@siemens.com
Attention: John Meyer, Manager, Marketing Communication
Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter: www.twitter.com/siemens_cnc_us.
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Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.
The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.
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Ribbon cutting officially begins operations in Caledonia, Michigan
Rattunde President Rick Stadler cuts the ribbon to officially open the company’s new facility in Caledonia, Michigan, near Grand Rapids. He is flanked by Martin Proksch (l) and Ulrich Rattunde (r), both directors from the parent company in Germany, plus the team members of Rattunde Corporation. Mr. Stadler’s sons hold the ends of the ribbon for their dad.
Global manufacturer of tube and bar processing machinery Rattunde celebrated the official ribbon-cutting ceremony to open its new manufacturing facility in Caledonia, Michigan (Grand Rapids area) on Friday, July 25, 2014. The ribbon was cut (as shown in photo) by company President Rick Stadler, who was joined by managing directors Ulrich Rattunde and Martin Proksch from Rattunde & Co GmbH and the Rattunde Corporation staff. Approximately 50 people enjoyed the day, complete with good food and camaraderie. A formal open house for Rattunde customers and the media is slated for later, this year.
Rattunde erected its new 30,000 sq. ft. facility on a 14-acre parcel of land the company purchased last year in Caledonia, initially to build tooling for its machinery systems, which process bar and tube stock into various end products used by manufacturers in the auto, appliance, off-highway, transportation and other industries throughout North America. Rattunde Corporation is the subsidiary of Rattunde & Co. GmbH, based in Ludwigslust, Germany. Long-range plans call for an expansion of this new facility up to 100,000 or more sq. ft. for eventual machine builds here.
The new facility also houses a complete spare parts inventory, training areas for both company and customer personnel, machines for demonstration purposes and testing plus a state-of-the-art machine shop, where machine- and application-specific tooling will be manufactured, making the company more responsive to customer requirements.
Rick Stadler observes, “Everyone in the company is excited by the potential of this new facility. It will create an energy that will translate into a great working environment for our team, plus we’ll have more capabilities to better serve our customers, immediately and into the future. The growth of Rattunde sales in North America and especially the hard work of our team made this all possible.”
Stadler also mentioned future plans for a facility in Mexico, where the company has substantial business engagements.
For more information on this development, please contact:
RATTUNDE CORPORATION
5080 Beltway Drive SE
Caledonia, Michigan 49316 USA
Phone: 616.940.3340
Contacts: Rick Stadler, President or Alec Banish, Director of Business Development
Emails: r.stadler@rattunde-corp.com or a.banish@rattunde-corp.com
Web: www.rattunde-corp.com
SCHAUMBURG, IL – Hunter Foundry Machinery Corporation, world leader in matchplate molding and mold handling, has announced the promotion of two key international sales directors. Former Director of Hunter-Europe Paolo Nazari, PhD has been named Managing Director – International, and former Director of Hunter do Brasil Eng Gustavo Debona has been named Director – South America.
According to company President & CEO William G. Hunter, “Paolo and Gustavo have been instrumental in enhancing and expanding our global presence. These promotions recognize their contributions to our company, as well as helping to affirm its future direction.”
The opportunity to deepen customer support and consolidate its European presence prompted Hunter to open a sales and engineering facility in Legnano (Milan) Italy, when Dr. Nazari began with the company in April 2011. As Managing Director – International he is responsible for directing and managing sales, and operations (including Hunter’s sales agent network) in Europe, Russia and the Commonwealth of Independent States (CIS) countries, plus Africa and the Middle East, as well as South America.
Eng Gustavo Debona joined Hunter in 2001, as service manager for its South American customers when the company opened its Santa Catarina, Brazil facility. In 2010 he was named Director of Operations for Hunter do Brasil, and as Director – South America is responsible for coordinating service, sales and management of operations throughout the continent.
For more information on the products in this story, please contact:
HUNTER AUTOMATED MACHINERY CORPORATION
2222 Hammond Drive Schaumburg, IL 60196
Phone: (847) 397-5110
Fax: (847) 397-8254
Email: info@hunterfoundry.com
Web: www.hunterfoundry.com
Connect with Hunter Foundry online:
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ABOUT HUNTER
Hunter Foundry Machinery Corporation was established in 1964 as Hunter Automated Machinery Corporation with the invention of the world’s first gravity-filled automated matchplate molding machine. This began the company’s history of innovation and launched the foundry industry into a new industrial revolution. Pioneered by William “Al” Hunter in his home garage, the original HMP-10 machine streamlined the laborious metal casting process by offering foundries unimagined new capabilities by producing as many molds in one hour as most had previously been produced in an entire day. As industry demands grew, Hunter responded with advanced solutions such as automated mold handling equipment and coresetters.
Now in its 50th year, Hunter Foundry Machinery Corporation’s inventions have earned nearly 150 U.S. and international patents. Hunter has produced more than 1,800 molding machines and mold handling systems for customers around the world. The company’s global reach extends from offices in the U.S., Brazil, China, India and Italy through North American, South American and Asia-Pacific manufacturing sites. Hunter’s sales and technical support is underscored by its $12 million parts inventory, established to maintain each machine’s original production capability across the worldwide foundry market.
Continue readingNo. 1032 is a 500ºF, electrically-heated walk-in oven from Grieve, currently used to cure large parts in molds at the customer’s facility. Workspace dimensions of this oven measure 62” W x 79” D x 45” H. 60 kW are installed in Incoloy-sheathed tubular elements to heat the oven chamber, while a 6000 CFM, 5-HP recirculating blower provides combination airflow to the workload.
This Grieve walk-in oven features 6” insulated walls, aluminized steel exterior and interior, a two-lane roller conveyor inside and outside the oven for loading, top-mounted heating chamber, electrically-operated vertical lift door at the rear of the oven, 62” W x 45” H front access doors, fully insulated floor and integral leg stand.
Controls on No. 1032 include a digital indicating temperature controller, manual reset excess temperature controller with separate contactors, SCR power controller, recirculating blower airflow safety switch and fused disconnect switch.
For more information, please contact:
THE GRIEVE CORPORATION
500 Hart Road
Round Lake, IL 60073-2898
Phone: (847) 546-8225
Fax: (847) 546-9210
Web: www.grievecorp.com
Email: sales@grievecorp.com
Attention: Frank Calabrese, VP
The new interactive e-brochure offered from Chemcoaters includes a virtual tour of their leading “green” coil coating facilities, with links to company literature and videos from the company’s management team.
Click HERE to download the e-brochure!
Based in Gary, Indiana, Chemcoaters is a leading supplier of green coil coatings, as well as traditional prepaint and protective coil coatings such as dry film lubes and RoHS-compliant coatings. Virtually no VOCs or HAPs are present in the process.
The company’s patented InterCoat®ChemGuard is formulated with trivalent vs. hexavalent chrome, making it environmentally friendly in all building, architectural and mechanical appliance applications. Superior corrosion resistance, as well. Chemcoaters offers a presentation that evidences that fact to all interested parties.
For more information, please contact:
Mike Tieri
Director of Sales Marketing
Chemcoaters, Inc.
700 Chase Street
Gary, IN 46404
Phone: 877-411-2905
Email: miket@chemcoaters.com
Website: www.chemcoaters.com
Family of high-performance, corrosion-inhibiting coatings, used as stand-alone coating or hybrid pre-treatment
Effective immediately, InterCoat® ChemGuard is now a registered trademark of Eco-Green Coatings, LLC a division of Chemcoaters, Inc., the Gary, Indiana-based coil coater in service to metals producers, service centers and OEMs nationwide. This announcement was made today by company president Bill Capizzano at Chemcoaters headquarters.
The InterCoat® ChemGuard family of stand-alone coatings and hybrid pretreatments is highlighted by the ChemGuard 300 Series, a RoHS-compliant (hexavalent chrome-free) coating that features the unique chemistry of trivalent chromium vs. the standard hexavalent chromium used for decades in the metals coating industry. With comparable or, in many applications, superior corrosion resistance to hexavalent chrome treatments, this coating bridges the long-standing divide between performance and environmentally-friendly product in the market.
InterCoat® ChemGuard is a highly corrosion-inhibiting and adhesion-enhancing coating technology that creates a permanent covalent reaction with any zinc or zinc-alloy coated substrate. Used as a hybrid pretreatment, the product enhances corrosion resistance in a 20%-50% thinner coating onto the substrate, while exceeding the prevalent corrosion standards in industry, ASTM A1003/A1003M.
Since its development in 2011, the InterCoat® ChemGuard family has grown to include a RoHS compliant trivalent chrome product with many color tinted versions of the product now available.
Used as a pretreatment, InterCoat® ChemGuard is an ideal complement to pre- and post-paint, powder and other surface coating requirements.
Originally developed for the metal stud and other building/construction applications, InterCoat® ChemGuard coatings are now used extensively in end products for the transportation (automotive, bus, truck and RV), consumer products (appliance, power-gen, and HVAC), agricultural and off-highway vehicle markets, among others.
Based in Gary, Indiana, Chemcoaters, Inc. is a leading supplier of green coil coatings, as well as traditional prepaint and protective coil coatings such as dry film lubes and other RoHS-compliant coatings. Virtually no VOCs or HAPs are present in the process.
The company’s patented InterCoat® ChemGuard 300 coating is formulated with trivalent chrome vs. hexavalent chrome, making it environmentally friendly in all building, architectural, transportation and consumer appliance applications. InterCoat® ChemGuard 300 coating has superior corrosion resistance, as well. Chemcoaters offers a presentation that evidences this fact to all interested parties.
See the video to learn more HERE.
For more information, please contact:
Mike Tieri
Director of Sales Marketing
Chemcoaters, Inc.
700 Chase Street
Gary, IN 46404
Phone: 877-411-2905
Email: miket@chemcoaters.com
Website: www.chemcoaters.com
Connect with Chemcoaters online:
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No. 978 is a 500ºF, electrically-heated, two-compartment universal style oven from Grieve, currently used for various machine shop operations at the customer’s facility. Workspace dimensions of this oven measure 30” W x 36” D x 36” H in each of the two heating zones. 6.6 KW per zone (13.2 KW total) are installed in Nichrome wire elements to heat the oven chamber, while a 600 CFM, 1/2-HP recirculating blower provides front-to-rear universal airflow to the workload.
This Grieve universal oven features 4” insulated walls, aluminized steel exterior, Type 304, 2B finish stainless steel interior, double doors and an integral leg stand.
Controls on No. 978 include a digital indicating temperature controller in each compartment of the oven, manual reset excess temperature controllers with separate contactors, recirculating blower airflow safety switches and a 10” diameter circular chart recorder, one per compartment, to record part temperatures.
For more information, please contact:
THE GRIEVE CORPORATION
500 Hart Road
Round Lake, IL 60073-2898
Phone: (847) 546-8225
Fax: (847) 546-9210
Web: www.grievecorp.com
Email: sales@grievecorp.com
Attention: Frank Calabrese, VP
Add EMAG to your IMTS show planner HERE.
FARMINGTON HILLS, MI – At IMTS 2014, EMAG will feature Manufacturing Systems for Precision Metal Components with multiple machines from its new modular standard VL and VT product families on display. These Modular Standard Machines offer a systematic approach that is advantageous to establishing a highly efficient manufacturing process, with different operations offered on the same platform allowing for easy interlinking and eliminating any great outlay for automation.
The VL 2 Vertical Turning Machine from EMAG is designed for the quality- and cost-conscious manufacturer and sub-supplier: a universal production aid that impresses with its small footprint and advantageous price-performance ratio – automatic workhandling included.
The VL vertical pick-up lathe series opens up new opportunities for the machining of a wide range of chucked components. Small gearwheels, planetary gears, sun gears, sliding sleeves synchronizer rings or flange components, for example, can be machined with great efficiency. The smallest lathe of the VL product family, the VL 2, machines workpieces with a maximum diameter of four inches and a length of up to six inches. Increasing in size, the VL 4, VL 6 and VL 8 offer a number of different turning and milling operations within the framework of a single closed-loop production process. Specially designed for the handling of large components the largest vertical turning machine of the series, the VL 8, ideal for commercial vehicle production, handles workpieces up to 16 inches in diameter and 12 inches in length.
Built within the same modular concept is the VT-Series for machining large quantities of shaft components. With four axes, a self-loading turret and integrated automation, the VT 2-4 machines shafts with a max diameter of 2.5 inches and 16 inches in length. Spindle speeds of up to 6,000 rpm achieve extremely short cycle times as the shaft is clamped vertically between workspindle and tailstock and machined from two sides. The vertical alignment of the workpiece ensures process integrity, where the unhindered chip flow prevents the build-up of chip nests in the machining area.
Machining area of the VL 2: 12 turning or, alternatively, up to 12 driven drilling and milling tools can be employed to carry out a large number of operations in a single setup. The machine can also be equipped with an optional Y-axis.
All machines of the VL and VT product families offer the same advantages for every size workpiece:
The VLC 200 H is designed for the machining of gear-type workpieces of maximum 200 mm diameter and module 4.
Integrating the technologies of the EMAG Group into these new modular standards, the VLC 200 H will make its North American debut at the McCormick Center. The VLC 200 H hobbing machine integrates EMAG-KOEPFER technology into the EMAG vertical platform, including the pick-up design where the main spindle removes the raw part from the conveyor belt, transfers it to the tailstock flange and removes it from the machining area after the completion of the hobbing cycle. Gears with a maximum diameter of 8 inches and module 4 can be dry-milled at greatly shortened cycle times.
Machining area of an EMAG PO 900 BF for the machining of blisks using Precise Electro-Chemical Machining (PECM) technology.
EMAG will also present its entire portfolio of production technologies, from turning, hobbing and grinding to those that complement traditional metalworking processes, such as its production Laser Welding, Heat Shrink Technology and Electro-Chemical Machining (ECM) capabilities. ECM processes offer non-contact machining with no heat affected zone or mechanical stress to components with no tool wear. An ECM machined blisk will also be on display.
EMAG invites manufacturers to visit them at booth N-6846 to meet with technology experts to discuss production solutions for the automotive and commercial vehicle, aerospace, and oilfield industries. For more information on the entire EMAG Group portfolio, visit www.emag.com
Add EMAG to your IMTS show planner HERE.
For more information on this information, please contact:
Kristal Kilgore
EMAG LLC
38800 Grand River Avenue
Farmington Hills, MI 48335
Tel: (248) 875-0313
Fax: (248) 477-7784
E-mail: kkilgore@emag.com
Web: www.emag.com
BOOTH E-5010: Click here to add Siemens to your IMTS Show Planner!
From the job shop to the retrofit operation, moldmakers to mass production departments at the world’s leading auto, aero and medical manufacturers, Siemens continues to push the envelope on CNC technology. With the introduction of the Sinumerik 808D at IMTS in 2012, we took a bold step into the job shop world, as this basic CNC brings the power, flexibility and reliable performance of Siemens technology to the job shop. Already accepted as an OEM component by numerous mill and lathe builders, the 808D provides job shops the unique opportunity to apply advanced and unmatched CNC power to their existing machines, breathing “new life into old iron,” as the saying goes.
The 808D rounds out the growing family of CNC models from Siemens, which now spans the range from the most basic 3-axis machines to dedicated milling and turning center controls in the Sinumerik 828D to CNC for the most advanced five-axis machining centers, with full robotic integration, secondary ops management and transfer line capability, all on a single control, the Sinumerik 840D sl solution line, still the benchmark by which all other CNC technology in the market is judged. Simply put, nobody matches the muscle of Siemens. Come to booth E-5010 and see the difference. Productivity in Motion!
For more information about Siemens CNC solutions for the machine tool industry, visit the website: www.usa.siemens.com/cnc.
Please forward all inquiries to:
SIEMENS INDUSTRY, INC.
DRIVE TECHNOLOGIES
MOTION CONTROL
MACHINE TOOL BUSINESS
390 Kent Avenue
Elk Grove Village, IL 60007
Phone: 847-640-1595
Fax: 847-437-0784
Web: www.usa.siemens.com/cnc
Email: SiemensMTBUMarCom.sea@siemens.com
Attention: John Meyer, Manager, Marketing Communication
Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter: www.twitter.com/siemens_cnc_us.
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Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.
The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.
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