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Attendees visualizing scanned data with Exact Metrology personnel

Exact Metrology Hosts a Technology Fair

Exact Metrology: A Division of In-Place Machining Company, a comprehensive 3D metrology service provider and hardware sales company, is excited to announce their upcoming Technology Fair in Moline, Illinois and Brookfield, Wisconsin. Both events give visitors the opportunity to witness 3D scanning demonstrations, discuss industry improvements and much more.

Demonstrating Leica Absolute Scanner
Demonstrating Leica Absolute Scanner

Topics covered will include methods of data capture, the latest advancements in articulated arm technology, new developments in Polyworks2022® and Design X™ 2022, as well as reverse engineering. Attendees will also have the opportunity to chat with representatives from Exact Metrology’s parent company, In-Place Machining Company and its sister division, OASIS Alignment Services.

The Absolute Arm from Hexagon Metrology, which will be displayed at both fairs, has an IP54 protection rating. This is a market first for portable measuring arms and it comes with an environment-related improvement that sees the system’s maximum operating temperature increased to 45°C.  There are also improvements to the functionality of the Absolute Arm wrist display, now upgraded to a touchscreen, and the RDS software that drives it. With the CP-W Wireless Pack, also IP54 rated, every Absolute Arm boasts full-speed performance all of the time, even when high-speed scanning over a wireless connection.

Polyworks2022® digital platform now facilitates multipiece inspection when CAD data isn’t available and introduces a universal data hub. Digital connectivity is improved with the deployment of global metadata management strategies and the programming of alerts that automatically detect failing dimensions. The collaboration between probing operators and measurement hardware has reached a higher level with mixed reality display technology that enhances the operators’ perception of 3D metrology. Lastly, the software released an API to query data from its data management solution and inject it into third-party software applications

Geomagic® Design X™ combines robust 3D scan processing with complete CAD design functionality.  New and enhanced features are Selective Surfacing, separate meshes, updated files I/O, etc. Selective Surfacing features simplify the hybrid modeling process, providing easy workflows for traditionally difficult parts. Separate meshes is a new function that easily separates a multibody mesh object into independent entities for improved handling of additive files and assemblies. File import capabilities have been updated, providing the latest connectivity to scanning devices and updated LiveTransfer to CAD compatibility.

A breakout session will be hosted by Tec-Ease. Based in Fredonia, New York, the company provides high quality products and training for the manufacturing industry in the areas of Geometric Dimensioning and Tolerencing (GD&T), Print Reading and Tolerance Stack-Ups.  Their session will cover the foundations of GD&T, why it’s important and use of envelopes in GD&T. There will also be a breakout session from Innovmetric to discuss updates in Polyworks2022® and one from 3D Systems, concerning updates for Geomagic® Design X™.

Brookfield’s Technology Fair is scheduled on June 15, between 9 am and 3 pm CST.  The Moline Technology Fair will take place the following week, June 23 at the same time.

Free admission and refreshments/lunch are included for both.

Sign up for either or both of these by clicking:

Brookfield: https://www.eventbrite.com/e/exact-metrology-brookfield-wi-open-house-2022-tickets-318851612757

Moline: https://www.eventbrite.com/e/exact-metrology-moline-il-open-house-2022-tickets-319868213437


In-Place Machining Company: On-Site Machining Solutions In-Place, Any Place in the World.

In-Place Machining Company, with facilities in Wisconsin, Washington, Virginia, Ohio, and Ontario, Canada, is the premier provider of high-precision engineered on-site machining, metrology, and large scale cutting & drilling services for a wide range of renewable energy, aerospace, industrial, and military customers throughout the world.                                  

Exact Metrology: A Division of In-Place Machining Company, is ISO9001, AS9100 Certified as well as ITAR Registered.

Exact Metrology: A Division of In-Place Machining Company, with facilities in Cincinnati, Ohio, Moline, Illinois and Milwaukee, Wisconsin, plus affiliated offices throughout the country, is a comprehensive metrology services provider, offering customers 3D and CT scanning, reverse engineering, quality inspection, product development and 2D drawings. The company also provides turnkey metrology solutions, including equipment sales and lease/rental arrangements.

OASIS Alignment Services: A Division of In-Place Machining Company

OASIS Alignment Services: A Division of In-Place Machining Company, provides 3-Dimensional Metrology Services, Precision Alignment Inspections and Diagnostics and Mechanical Services across a wide range of industries including aerospace, automotive, power generation, shipbuilding, pulp and paper, converting, printing, plastics, textiles and more. OASIS has completed thousands of successful projects since its inception in 1982 and continues to set industry standards in alignment procedures, specialized tooling and reporting techniques. OASIS operates service centers in New Hampshire, North Carolina, Florida, Ohio, Wisconsin, California, Washington, and Ontario and Québec, Canada. For more visit www.oasisalignment.com

For more information, please contact:

Exact Metrology: A Division of In-Place Machining Company
Kelly Baldasare
11575 Goldcoast Drive   
Cincinnati, OH 45249 
Local: 513-831-6620
Toll Free: 866-722-2600
www.exactmetrology.com
kellyb@exactmetrology.com

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#ANCATooloftheYear 2022 offers participants global acclaim and thousands in prize money

In an industry moving at lightning speed, ANCA Tool of the Year (TOTY) celebrates the deep experience and creativity of the craftspeople who create the next generation of cutting tools

ANCA Tool of the Year Badge 2022

Now in its fifth year, ANCA’s industry-first competition launched for 2022 at the first-ever GrindingHub – the new industry meeting place for grinding technology in Stuttgart, Germany. The “Oscars” of the Cutting Tool industry, participants and winners in this prestigious contest achieve important brand recognition as well as cash and other prizes. Last year, the awards achieved a total digital audience reach of 8.1 million readers via the media with 37 global entries seen by over 202,480 fans generating over 200,000​ engagements on social media.
 
Patrick Boland, Co-Founder at ANCA comments, “Every year brings yet another step change in technology that enables cutting tool makers to increase their sophistication in designing and manufacturing products. This year, we brought our ANCA Integrated Manufacturing System (AIMS) to GrindingHub, a huge leap in technology to create the factory of the future. Efficient, automated and operating 24/7, the AIMS factory uses modular program scripts, remote access and cutting-edge machines to operate at maximum efficiency.”

“During my 40-plus years, ANCA has consistently led the industry in designing advanced technology. For example, in 1986, we launched the TG4 – the first machine ever to automate the measurement of tool geometry, thereby making regrinding possible. Reviewing Tool of the Year entries, I am always in awe of the passion and talent of customers who push our machines to their limits and create tooling masterpieces.”

John Saunders from Saunders Machine Works and founder of YouTube channel NYC CNC

and first time TOTY judge said, “Seeing the creative use of custom tooling is amazing.  Being able to reduce setups, improve cycle time or even eliminate tools with the use of modern, custom carbide is something all shops should consider.  It’s an honor to be part of this competition and I hope it can help raise awareness about the benefits of a well-designed and executed cutting tool.”
 
ANCA Tool of the Year 2022

ANCA’s Tool of the Year customers can submit their favorite tool, with the winners being judged and announced live at IMTS. There will be two competition categories to recognize both the functionality and creativity of cutting tool manufacturers.
 

  • The main prize goes to #MadeonANCA tools and entries will be judged on the form and performance of their cutting tool.
  • The second category is for virtual tools as the “Most innovative tool design.” Entrants are encouraged to be creative and use ANCA tool design software to push ideas to their limits. 
Turcar 2021 winners


The winner of #MadeonANCA receives $10,000 AUD worth of ANCA innovations for parts, accessories or software that fit the winner’s grinding needs or a trip to ANCA’s headquarters in Melbourne, Australia. This amazing prize further includes access as an ANCA VIP to exclusive opportunities with our ANCA tool experts. The winner of the most innovative virtual tool will receive a full CIM software package.


Submissions are open from May 17th  to August 8th, 2022.
 
The competition will be based on the passion and the craft of tool making and celebrate our highly skilled tool grinding community. 
 
Judging panel

 
At IMTS, the top five finalist tools will be judged on the following criteria:

  • Best surface finish in Ra (roughness average) value on the flute or gash surface
  • The tool that is closest to the nominal tolerance as stated on the drawing in terms of diameter and profile (i.e. if the tolerance on diameter is +/- 0.010mm and the tool is measured to 0.005, then this will rank favorably)
  • Tool that has been ground to the tightest tolerance as per the drawing (i.e. the tool with the lowest tolerance will rank favorably)
  • Level of complexity (i.e. in terms of the number of steps, profiles will rank favorably)

For further information, please contact:

Johanna Boland
Group Corporate Communications Manager 
M: +61 407799779
Johanna.Boland@anca.com

ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia, where the company still has its global headquarters. ANCA has offices in the UK, Germany, China, Thailand, India, Japan, Brazil and the USA, as well as a comprehensive network of representatives and agents worldwide.

ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.

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Best Practices to Remember for B2B Social Media

By Amie Burke

We all know that social media can be the best thing to happen to your B2B communications and marketing. Social media is a great way to capture the attention of other businesses that may want to partner with you. You can also keep an eye on your competitors to see what they are up to. Social media can do a lot for your business that traditional forms of media just cannot do. But, how do you stay relevant & on top of the rapidly changing social media environment? Here are a few tips to remember:

Your business is really interesting.
Your business is interesting & there is a need for it. Otherwise, you wouldn’t be in business! So how do you capture the interesting ways your business gets things done? By showing a few peeks behind the curtain that most people do not get to see. This idea doesn’t have to be a grand production, it can be very small and unique. Of course, being cognizant of any privacy regulations for your company, you can still share something interesting about your company that your competitors do not have. What would that be?

Be genuine & authentic.

With the ever changing landscape of social media, it is more important than ever to show your business is run by humans. No one is perfect. Not every photo or video has to be perfect. Showing only a glossy exterior is now becoming something that is being ignored by younger generations as not being authentic. Yes, cool marketing shots are great, but they should not be the only thing that is shared on your business social media. Even a quick photo of workers having fun at a company cook-out from your phone speaks to your company’s authenticity.

For real, share it.
Sometimes we feel that other businesses or people don’t care about what we share. That’s not true. People take the time to follow your business page on various channels of social media. Now, it is your time to shine a light on what your business does to your audience. You already have an audience, or you are building one, you really want to be able to speak to them in a more relaxed way through social media. Don’t get hung up on feeling like no one will care about your post. They do care and they appreciate you sharing.

These tips are great starting points on how you treat your social media channels for your business. These tips will help you think more strategically for your social media posts as well. People are getting more critical of their own personal social media consumption. Customers are curating their own social media habits to fit the kind of media they would like to experience. Ensuring that your business profiles can serve your customers/audience, or potential partners, in a positive way, will help your business grow.

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Connector for Aerospace Application From Guill

Guill Tool, a growing supplier of components to the global aerospace industry, today announced the production of a new Connector. The connector is made of Monel 400.

Dimensions on this product are 2.425” over flats x 2.625” outer diameter x 3.463” overall length, or (61.595mm over flats x 66.675mm outer diameter x 87.960mm overall length). This Guill connector was turned on a Doosan Puma turning center and finished on a Matsuura 1000 milling center.

Guill now offers its substantial machine shop capabilities as an independent service to customers in aerospace manufacturing. Products are made to customer specification.

For over 55 years, Guill Tool has offered high-quality, precision machined components for the defense and commercial industries. The company manufactures flanges, valves, fittings and various critical components for aircraft, weapons and nuclear submarines.

Guill offers its full capability of CAD/CAM design, plus EDM and 5-axis machining centers to the aerospace industry.  Owing to its many years in the government and defense sectors, Guill also provides industry-standard cybersecurity and NDA confidentiality to its customers.

Guill has the following registrations and certifications: AS9100:2016 – Aerospace Manufacturing, ISO9001:2015 registered, JCP Certified – Government Contracting, ITAR Registered and NIST SP800-171Compliant Cyber-Security.


For more information, please contact:

Tom Baldock 
Guill Tool & Engineering – Aerospace Division
10 Pike Street
West Warwick, RI 02893
USA
Office: 401-828-7600
www.guill.com/aerospace

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HOMMEL + KELLER QUICK® KNURLING AND MARKING TOOLS NOW AVAILABLE FROM PLATINUM TOOLING IN NORTH AMERICA

QUICK® knurling and marking tools used in various industries including medical, aerospace, automotive and fitness

Platinum Tooling, the importer and master distributor of live tools, angle heads, marking tools, Swiss tools and multi-spindle tools manufactured by various global suppliers, is now the North American importer of the QUICK® knurling and marking tools from Hommel & Keller.  The announcement was made by Platinum Tooling president, Preben Hansen, at headquarters in Prospect Heights, Illinois, near Chicago.

Cut Knurling Tool

A longtime global leader in high-end knurling and marking tools, Hommel & Keller manufactures the QUICK® line with a combination of function and innovation. Quality, precision and stability are the key principals used to make QUICK® tools successful. Furthermore, the company prides itself on a rich history of providing customized solutions for its customers.

The QUICK® product spectrum offers innovative solutions for diverse knurling technology applications. For both form knurling and cut knurling, QUICK® fulfills the most stringent quality standards and masters difficult tasks. Knurling tools are available for use on a wide range of workpiece diameters, including small tools for Swiss type lathes from Ø 1.5 mm.

QUICK® marking tools make it possible to mark workpieces in seconds on a variety of surfaces and part geometries.  Through single marking segments, the marking text can be individually customized. Tools are available in two diameters for interchangeable lettering, as well as custom logos.

These tools are used whenever absolute precision and first-rate surface quality are needed. Examples include medical and dental instruments, watches, fishing gear, windshield wiper shafts, barbells, screwdriver bits, fittings, connectors plus welding and cutting equipment.  

To download the full catalog, click: https://platinumtooling.com/catalog/quick-catalog/


For further information, please contact: 

Preben Hansen, President
PLATINUM TOOLING TECHNOLOGIES, INC.
16 E. Piper Lane
Suite 128
Prospect Heights, IL 60070
Phone:  847-749-0633
Fax:  847-749-2445
Email:  phansen@platinumtooling.com

Platinum Tooling Technologies, Inc. in Prospect Heights, IL, near Chicago, serves its growing North American customer base with an extensive inventory of machine tool accessories.  Its experienced staff is dedicated to providing the most innovative tooling and technology.  Platinum Tooling Technologies, Inc. serves the auto, aero, medical, woodworking, composites and other industries, as well as an ever-increasing number of machine tool OEMs, through its network of manufacturers’ representatives. Platinum Tooling is the master importer of Heimatec, Henninger, Tecnicrafts, AMF Tooling and Hommel + Keller QUICK® for North America.

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Left to right-David Nichols, Darin Sherry and Chris Lafferty

Exact Metrology Displays New Technology at CastExpo

Exact Metrology: A Division of In-Place Machining Company and a comprehensive 3D metrology service provider and hardware sales company, attended this year’s CastExpo with a host of innovative solutions from Hexagon and Artec.

Chris Lafferty attaching a sample part into the fixture that sits on the articulated arm of the Artec Micro
Chris Lafferty attaching a sample part into the fixture that sits on the articulated arm of the Artec Micro

The event was held at the Greater Columbus Convention Center in Columbus, Ohio, from April 23rd to April 26th.  Exact personnel at the booth included David Nichols, Applications Engineer, Darin Sherry, Regional Sales Manager and Chris Lafferty, Artec Sales.  The team showcased the new IP54 Hexagon Absolute Arm, Artec Micro, and Artec Leo.

This Absolute Arm from Hexagon Metrology has an IP54 protection rating, a market first for portable measuring arms. It comes alongside an environment-related improvement that sees the system’s maximum operating temperature increased to 45°C.  There are also improvements to the functionality of the Absolute Arm wrist display, now upgraded to a touchscreen, and the RDS software that drives it. With the CP-W Wireless Pack, also IP54 rated, every Absolute Arm boasts full-speed performance all of the time, even when high-speed scanning over a wireless connection.

Artec Micro’s professional ultra-high precision industrial desktop 3D scanner is designed to deliver industrial-quality scans in just one click. It includes up to 10 microns accuracy, producing metrology-grade scans suitable for quality control, while removing the need for targets on the scanned object. Furthermore, advanced twin color cameras and blue LED lights are synchronized with the scanner’s dual-axis rotation system to create a digital copy of your object with a minimum of frames captured. Artec Micro transforms intricate items into CAD/CAM data for design, modification, 3D printing and casting.

David Nichols scans a motorcycle part with the Absolute Arm
David Nichols scans a motorcycle part with the Absolute Arm

The 2022 Artec Leo features a new 3D scanning experience with a fresh new user interface and a screen that’s easier to use. Accuracy is guaranteed with a new calibration certificate and calibration kit. The new Auto Temperature Control enables the scanner to regulate its operation and keep its components at optimum operating temperature for capturing data at maximum accuracy. In addition, Leo has algorithms to automatically adjust the brightness level when scanning, providing true-to-life evenly lit color 3D models without the need for manual correction.

Commenting on the company’s involvement in metalcasting and their experience at CastExpo, Darin Sherry said, “Exact Metrology provides portable solutions for inspecting, measuring, and validating castings before a company begins their machining process. It was of incredible value to be a part of CastExpo as we were able to provide live demos of equipment that can be used as shop floor solutions, saving time with increased inspection time.”

Left to right-David Nichols, Darin Sherry and Chris Lafferty
Left to right-David Nichols, Darin Sherry and Chris Lafferty

In-Place Machining Company: On-Site Machining Solutions In-Place, Any Place in the World.

In-Place Machining Company, with facilities in Wisconsin, Washington, Virginia, Ohio, and Ontario, Canada, is the premier provider of high-precision engineered on-site machining, metrology, and large scale cutting & drilling services for a wide range of renewable energy, aerospace, industrial, and military customers throughout the world.                                  

Exact Metrology: A Division of In-Place Machining Company, is ISO9001, AS9100 Certified as well as ITAR Registered.

Exact Metrology: A Division of In-Place Machining Company, with facilities in Cincinnati, Ohio, Moline, Illinois and Milwaukee, Wisconsin, plus affiliated offices throughout the country, is a comprehensive metrology services provider, offering customers 3D and CT scanning, reverse engineering, quality inspection, product development and 2D drawings. The company also provides turnkey metrology solutions, including equipment sales and lease/rental arrangements.

About Artec 3D

Artec 3D is an international company, headquartered in Luxembourg, with offices in the United States (Santa Clara, California), China (Shanghai) and Russia (Moscow). Artec 3D develops and produces innovative 3D solutions and products. Artec has a team of professional experts in the collection and processing of 3D surfaces as well as biometric facial recognition. Artec 3D’s products and services can be used in many industries, such as in engineering, medicine, media and design, entertainment, fashion, historic preservation, security technology and many more.

For more information, please contact:

Exact Metrology: A Division of In-Place Machining Company
Kelly Baldasare
11575 Goldcoast Drive   
Cincinnati, OH 45249 
Local: 513-831-6620
Toll Free: 866-722-2600
www.exactmetrology.com
kellyb@exactmetrology.com

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Shelly Shan Pushing Herself to the “Edge” at Siemens

As part of the digitalization group at Siemens and currently working with the machine tool systems business in Elk Grove Village, Illinois, near Chicago, Chunrong “Shelly” Shan is a digitalization software pre-sales engineer, primarily focused on the company’s advanced Industrial Edge technology.  Edge brings machine tool users the ability to capture operational data from a machine or production line, feed it up to the cloud and analyze it in real time, in relation to a preset battery of monitored conditions.  This technology, on a very practical level, enables the small job shop with a few CNC machines or a large production department with hundreds on the factory floor to maintain the highest levels of output coupled with consistent and constantly evolving manufacturing control, largely running through the algorithms in the machine’s control. 

Chunrong “Shelly” Shan | Digitalization Software Pre-Sales Engineer | Siemens

Shelly finds such work very stimulating.  “In my current role at Siemens as pre-sales engineer, my primary task is to help our customers develop customized programs based upon our Edge technology platform to improve their manufacturing productivity.”  She cites a recent example of her work, where she developed a software application for a top U.S. automotive manufacturer to capture the high-frequency data from the CNC on their many machine tools, then send that data to what Shelly calls the “data lake” for production optimization.  Through the use of Edge devices on the various machines, such data are extracted from the machine controllers and fed to that data lake.  Shelly notes it was a very big challenge, since the end user’s data lake uses a very specialized, proprietary protocol not supported by the standard Siemens solution.  “That’s where it got interesting,” she muses. 

Through a series of customized adaptations in the software, Shan was able to create a smooth interface between the data gathering and the host protocol, resulting in an optimal solution for the customer.  One of the most significant challenges in Edge technology is something of a “too much of a good thing” scenario, as the power of Edge allows massive data sets to be gathered.  The software needs to separate the data, prioritize it, compare it to preset levels or limits, then take the appropriate corrective action, all within milliseconds. 

Shelly Shan brings an impressive skill set to the task, as she holds a Master’s degree in computer science from Penn State, as well as a Master’s degree in Mechanical Engineering from Beihang University in her home country of China.  She first worked for Siemens in China for 11 years and now four years at the company’s U.S. machine tool headquarters in Chicago. 

Shelly’s skills range from software development to AI, big data and cloud computing.  She came to the U.S. when her family migrated. 

In reflecting on her reasons for entering the engineering field, Shelly states, “I think it involves a combination of my personality and my technical interests.  I feel most comfortable and engaged when I’m solving problems for a customer.  That gives me a lot of strength and confidence, as well as joy in helping others.” 

She makes mention of her mentor in China.  “I had one colleague there who was simply good at everything!  He could master technologies, problem-solve very quickly, and he was capable of numerous achievements simultaneously.  His top skills were controller commissioning and debugging, as well as digitalization coding.  I would say he definitely gave me a lot of help and guidance, as I worked to find the right directions in my career.” 

Shelly enjoys her variety of tasks in customizing Edge application development and she seeks to do further software development for Siemens. 

As a woman engineer, she notes there are both advantages and challenges.  “Everyone tends to be very friendly to the often-lone woman in the room, which is nice,” Shan notes, also noting that it is sometimes difficult to talk to anybody about makeup or clothing styles.  On the business side, she believes females tend to be more careful about details and can often communicate more easily with customers.  The issue of work-life balance can also be a challenge. “Women often feel the need to take care of family as well as work, plus travel can be difficult, but I handle it.  The company is also very supportive and flexible in helping me achieve my goals.” 

From her performance and track record in the industry with a major corporation such as Siemens, Shan seems to handle it all quite well. 

Asked where she sees herself in the coming years, Shelly observes, “I am sure I’ll still be working as an engineer and I’d like to make more contributions to the technology.  I think the future for women in engineering is very bright and promising, as it will continue to drive the development of many technologies and improvements in our world.” 

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Conduit Conductor

Conduit Conductor for Aerospace Application From Guill

Conduit Conductor

Guill Tool, a growing supplier of components to the global aerospace industry, today announced the production of a new Conduit Conductor. The conductor is made of Monel 400.

Dimensions on this product are 5.25” outer diameter x 3.625” overall length, or (133.35mm outer diameter x 92.075mm overall length). This Guill conduit conductor is turned on a CNC lathe and holes are drilled on a milling machine.

Guill now offers its substantial machine shop capabilities as an independent service to customers in aerospace manufacturing. Products are made to customer specification.

For over 55 years, Guill Tool has offered high-quality, precision machined components for the defense and commercial industries. The company manufactures flanges, valves, fittings and various critical components for aircraft, weapons and nuclear submarines.

Guill offers its full capability of CAD/CAM design, plus EDM and 5-axis machining centers to the aerospace industry.  Owing to its many years in the government and defense sectors, Guill also provides industry-standard cybersecurity and NDA confidentiality to its customers.

Guill has the following registrations and certifications: AS9100:2016 – Aerospace Manufacturing, ISO9001:2015 registered, JCP Certified – Government Contracting, ITAR Registered and NIST SP800-171Compliant Cyber-Security.


For more information, please contact:

Tom Baldock 
Guill Tool & Engineering – Aerospace Division
10 Pike Street
West Warwick, RI 02893
USA
Office: 401-828-7600
www.guill.com/aerospace

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Marlor Tooling Invests in ANCA MX7

Located in Peterborough, England, Marlor Tooling has been designing and manufacturing cutting tools for more than 20 years. The cutting tool manufacturer specializes in delivering innovative solutions for the aerospace, automotive, energy, woodworking and general subcontract markets.

Discussing the business and the relationship with ANCA, Kevin Taylor from Marlor Tooling says: “Our business has grown with the technology. We aspire to have the best technology at all times and it has been an absolute pleasure working with the latest ANCA machine, the MX7 Linear. The quality of grind has always been there with the ANCA products, but this particular machine with the RFID technology has taken the loading of the machine to a different level. It’s an absolutely fabulous idea, chaotic loading is what it’s called and we have maximized the use of that. Things that we would consider being unable to load prior to the arrival of this machine, we now load. Whether it is a 1-off, 2-off, 3-off or a mixture of tools, it doesn’t mean anything to us now — everything can be automated. We are now trying to count our lead times in days and not weeks.”

The ANCA MX7 Linear is a powerful, versatile CNC tool grinder designed for production grinding. It is built to meet the demands of high output, high precision manufacturing. The powerful 38 kW (51 HP) permanent magnet spindle provides high torque at lower RPM which is ideal for carbide grinding and a wide range of other applications. The MX7 Linear is a hard-working, high productivity system with unique features that enable it to handle varied batch sizes with minimum set-up time. The new cylindrical linear motor design increases reliability further and ensures a superior surface finish.

Commenting on the latest installation of the MX7 Linear with RoboMate loader which includes a FANUC LR Mate 200iD robot, Adrian Wright from ANCA says: “Marlor Tooling came to us after the FX7 machine was installed. They wanted a good all-around solution for chaotic regrinding, this means they can load tools from 3mm up to 16mm diameter and it doesn’t matter what the tool type is. We can also do small-batch manufacturing as well, once again it does not matter what the size of the diameter of the tool is for the loading sequence, as long as it is within the 3-16mm diameter range. The robot is programmed, and the program is done prior to the tools being loaded into the pallet. Then the machine does the rest — it changes the collets and it can measure in process with the LaserPlus System.”

The LaserPlus system provides accurate and repeatable measurement of tools inside the machine. The LaserPlus can automatically measure OD, run-out, EOT, ball nose and corner radius profile tools. Typically, the LaserPlus can achieve +/- 3 microns accuracy or better. An air blast unit ensures that coolant or contaminants are cleaned from the tool to ensure nothing hinders the measurement process.

The MX Linear range uses ANCA LinX Linear Motors for axis motion (X & Y axes). In conjunction with linear scales, a high level of machine precision and performance can be achieved, resulting in superior tool accuracy and surface finish. With LinX Linear Motors there is no loss of machine accuracy over time due to wear and it is not affected by temperature variations. The LinX Linear Motor has higher axis speed and acceleration leading to reduced cycle times. It achieves this while maintaining a smoother axis motion.

With two pallets in the machine, the ANCA MX 7 Linear can accommodate up to 200 tools. Referring to this, Adrian says: “it really doesn’t matter if the customer comes to Marlor today and requires five tools to be reground and turned around by tomorrow, the operator can change the five tools at the front of the pallet, or move them to the back of the pallet, if necessary, to ensure a fast turnaround of tools and the machine just carries on.”

“To go from a three-week lead time down to a 24-hour lead time is music to any business owner’s ears. We have the ultimate in flexibility here. When you combine this system with the LaserPlus or LaserUlta that can measure the tools in-process, you can intermingle the tools. So, it doesn’t matter if it is a re-grind tool or a newly manufactured tool, we can slot in any tooling and it is the solution for everything.”

Commenting upon the reliability of the ANCA automation system, Kevin Taylor continues: “It has been great, the system is very solid. We also do our programming offline, and that has its advantages too. We don’t have to stop the machine to do our programming, as the machine is automatically loading the next tool constantly. It’s not a machine you would have traditionally been running manually through the day and loading for automation overnight – it makes no sense. It is loaded all day and all night. The machine does not stop at all, where are some of our other machines are restricted in size, diameter and tool types – this machine does not have those restrictions.”


For further information, please contact:

Johanna Boland
Group PR and Communications Manager, ANCA
M: +61 407799779
Johanna.Boland@anca.com

ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia where the company still has its global headquarters. ANCA has offices in the UK, Germany, China, Thailand, India, Japan, Brazil and the USA as well as a comprehensive network of representatives and agents worldwide.

ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.

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Introduction to ANCA software applications

ANCA recently launched “The ANCA Academy,” a series of videos that cover a different technical topic each month. The third video in the series is called “Introduction to ANCA Software Applications,” and introduces the Academy’s new host, Hugh Ingham. 

Biography

Hugh Ingham, ANCA

Hugh Ingham started at ANCA as an applications engineer in 2015, and for three years, was involved in testing and the development of new standard products, as well as grinding applications for custom solutions. In that time, he had multiple opportunities to travel to Thailand, Japan and South Korea gaining firsthand knowledge of customers’ experiences.

In 2018, Hugh was seconded for two years to ANCA Germany, functioning as both an applications and mechanical design engineer to deliver custom solutions to customers. This experience proved invaluable, as working directly with customers in Europe and seeing how they used ANCA’s products and how they could be improved – helps shape the way he approaches his job today. The scope and encouragement to explore new ideas, build new skills and develop as an engineer has driven Hugh’s passion for ensuring end-users get the most out of their technology.

In 2020, Hugh returned to Australia and since then has been continuing to develop custom solutions for a wide range of applications including medical, automotive, aerospace and more. Hugh is the host of ANCA Academy – a dedicated TV show for customers to learn more about ANCA’s products and solutions.

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