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Why an Interest in EQ Coatings?
The Steel Industry is a highly competitive world market. The industry is always in search of innovative and fresh manufacturing methods to improve quality and lower costs. One wouldn’t automatically think the metal stud industry utilizes cutting edge technology to create their products, since studs are well hidden and only visible during construction, but this is a common misconception. Progression in the engineering of stud design and stud manufacturing processes has followed a challenging path similar to that of the more well-known automotive industry. Throughout the years, the automotive industry has seen the approval of countless regulatory guidelines, pressuring automotive manufacturers to become innovative in their processing, leading to the creation of better operational processes, new metallurgical steels, new technology development in roll forming and stamping methods, plus the creation of new coatings to provide better corrosion resistance and impart specific characteristics, such as weldability and improved formability. Just as these regulatory guidelines pushed automotive manufacturers to innovate, the metal stud manufacturers were driven by the need to remain competitive against alternative building materials (eg. wood and concrete). Metal studs are sold and priced by the pound, so the need to be market competitive added pressure for stud manufacturers to engineer innovative designs and processes that drive out costs while creating products that are equal to or superior to the products already available. These innovations can be seen through many advancements; one such example being the creation of special tooling that imparts specifically designed shapes and ridges which work to improve strength (yields) while reducing both gauge and weight.
When the discussion turns to materials, metal stud manufacturers primarily utilize galvanized substrates. These materials have worked well for manufacturers as zinc premiums have been stable over the past several years. However, in 2014 and 2015, experts project that zinc premiums will drastically increase. As the gauges of the metal studs are reduced, a correlation can be observed where the percentage of reduction in the thickness of the metal studs increases the percentage of zinc to the overall metal stud thickness and therefore increases the zinc premiums. These higher zinc premiums have also contributed to pressuring stud manufacturers to innovate, leading to some metal stud manufacturers taking advantage of purchasing excess automotive, high quality Galvanneal substrates and subjecting those substrates through the process of cold-reduction in order to drive yields up while obtaining equal strength from light gauges. The creation of new processing techniques such as this one led to the design and creation of coatings that were specifically formulated for the metal stud industry and are best known as EQ Coatings. EQ Coatings have been shown to significantly outperform standard metallic coatings such as:
EQ Coatings were developed to provide equivalent or superior corrosion protection, compared to approved metallic coatings that are listed in the ASTM A1003 standard for metal studs. While the “EQ” stands for Equivalent, EQ Coating manufacturers and test data insist that EQ Coatings are nothing short of being superior coatings.
Interior Drywall Steel Stud Framing – Codes and Standards
Over the past several years, there have been countless discussions between metal stud manufacturers and metal stud industry associations over the acceptance of EQ studs and whether or not EQ Coatings conform to industry standards. Some regulating bodies have dealt with these discussions for several years, mostly due to the confusion caused by the distribution of misinformation in the marketplace. The SFIA (Steel Framing Industry Association) Technical Director Pat Ford explained in a recent Webinar, co-sponsored by the SFIA and AWCI associations, that EQ Coatings conform to the many codes within IBC, ASTM, AISI and ICC. Though there are many ASTM standards associated with manufacturing and specifying Cold Formed Members (metal studs), the key standards that are applicable to EQ Coatings are:
Members shall have a protective coating conforming to Specification A653 – G 40 minimum or have a protective coating with an equivalent corrosion resistance.
(Note that this “equivalent” provision has been in the standard for over 20 years.)
9.1.3.1; No more than 10% loss of coating… at the end of the prescribed test duration.
9.1.3.2; Minimum exposure for type NS steels is 75 h.
6.2.1: Use Practice ASTM B-117 (Accelerated Salt Spray Test) to evaluate corrosion conformance…
These standards and requirements have been adopted into the SFIA QC program and serve as the basis for performance requirements for this program. In short, this program states, the requirements for a metallic G40 EQ (Equivalent) coating are:
In summary, for drywall framing, the IBC Code refers to ASTM standard C645 for guidelines. Relative to EQ Coatings, the other standards that reference guidelines for the performance are ASTM A1003, ASTM A1004 and ASTM B117.
How do EQ Coatings Work?
EQ Coatings are primarily (or entirely) composed of metallic compounds and are highly conductive. Due to their unique chemical nature, EQ Coatings require zinc, zinc alloy or zinc-iron alloy metallic coated base substrate to effectively work. EQ Coatings are Not Barrier Coatings, unlike more common coatings such as pretreatments, sealers, TFA’s (Thin-Film-Acrylics), primers and/or prepaints. EQ Coatings permanently (chemically and covalently) bond and integrate into the zinc, zinc alloy or zinc-iron alloy metallic coated substrate and become a singular composite coating system. It is this characteristic that provides the tremendous corrosion resistance properties. In some EQ Coating systems, cut edge and scratch resistance are so enhanced, compared to traditional standard metallic coated systems, that some EQ Coatings can provide self-healing characteristics.
Typical G40 HDG or A40 Galvanneal metallic coated substrates are manufactured according to the ASTM A653 Standard for Galvanized Sheet Steel and are expected to have .40 oz./ft² (total for both sides) of coating weight (mass). The standard (A653) allows for a range in the galvanized coating weights but must have a minimum coating weight of .30 oz./ft² (total both sides). In closer review of the standard, the actual coating weight can be as low as .12 oz./ft² on a single side. The photo below shows the full coating weight range of a typical G40 HDG metallic coating that can be purchased from a steel mill and still be within the approved specification range. In review, the coating weights at the lower end of the G40 specification do not perform very well in an ASTM B177 salt spray test. Even coating weights at the high end of the G40 standard show 100% white rust at 48 – 75 hours.
The galvanizing process can create vast valleys, fractures, pits and porosity in the zinc metallic surface. EQ Coatings are applied via a reverse roll coating application on a coil coating line and then cured with an IR or conventional oven. The combination of the coating and the process allows the EQ Coating to penetrate deep into the fractures and valleys within the zinc metallic coating, where it proceeds to chemically react with the zinc, sealing it off from the environment. It is this unique process and reaction that provides the tremendous corrosion protection associated with EQ Coatings. EQ Coating and a zinc metallic coating are more than just a basic coating. When combined, they become a singular permanent integrated composite coating. The unique level of corrosion protection provided by an EQ Coating allows metal stud manufacturers to utilize substrates that do not meet minimum metallic coating weight (mass) requirements of ASTM A1003 but when enhanced with a singular composite integrated EQ Coating system, they can provide extensive corrosion protection that meets or exceeds the corrosion expectations associated with the metallic coating weight ranges referenced above.
Superior Performance of EQ Coatings
As mentioned earlier, EQ Coatings were specifically designed and created for the metal stud industry. They were designed to be applied to excess automotive Galvanneal, HDG or Electro-Galvanized, be cold-reduced by 20% to 50% after coating, slit down and then roll-formed into finished metal studs. EQ Coatings have been shown to outperform other mill applied or other post applied coatings. Some EQ Coatings are formulated to provide superior cut-edge and scratch protection. In the photo, the flat test panels on the top show cut edge and scribe performance, as compared to the G40 control pictured at the bottom.
EQ Coating formulations can be modified to meet the needs of many specialized requirements or applications, such as:
Other Advantages of EQ Coatings
In accordance with the ASTM A1003 Standard; 9.1.1 Not all coatings will react the same under a given set of environmental conditions. These minimum coating designations assume normal exposure conditions and construction practices. When more severe exposure conditions are probable (for example: in coastal areas), consideration should be given to specify heavier coating weights (mass).”
In this section of the ASTM A1003, the standard recommends specifying substrates with better corrosion performance when in severe environments, such as G60 or G90 HDG. EQ Coatings can easily accommodate this requirement at a fraction of the cost, compared to zinc premiums on substrates above G40.
Since September of 2011, when Eco-Green Coatings, a division of Chemcoaters, developed their EQ Coating known by the trade name as InterCoat®ChemGuard, there have been over 500 million linear feet of EQ coated studs sold in the marketplace without a single claim for corrosion in the field.
Other steel product industry segments have found an interest and have accepted the EQ coatings due to their field performance, as depicted in the data above, and the tremendous corrosion resistance. Some of these applications include:
Innovation and Change
It is important for steel driven industries to continue to innovate and stay ahead of the competition provided by alternative materials. The Automotive industry is faced with aluminum and carbon composites competition. The Appliance and HVAC industries are utilizing more plastics. The Building & Construction industry has wood, concrete and composite products to compete against. Many of the EQ Coating manufacturers and applicators service all of the various steel industries. The synergies that exist between all of these steel markets produce unique opportunities for technology advancements, such as EQ Coatings, to service multiple industries rather than a single market. It is advancements like this that will ultimately lead to driving down costs and allow steel products to remain competitive among these vast and diverse marketplaces. Despite some resistance to change, the quality and performance of these innovative coatings are clearly defined in the ASTM standards that have been in place for over a decade and that is because these standards were written to accommodate innovation in coating technologies and provide defined test methods to insure adequate levels of performance for the application.
William R. Capizzano, is President and board member of Eco-Green Coatings, LLC and Chemcoaters, LLC in Gary, IN and has been employed in the coil coating industry since 1978.
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| Website
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Webinar Originally Presented on Oct. 15 and 17, 2013 by:
Bill Capizzano, President
Chemcoaters, LLC & Eco-Green Coatings, LLC
Input from Patrick Ford, P.E. Matsen Ford Design, Technical Director, SFIA
Presentation converted to paper by Bill Capizzano on June 13, 2014
Now for iOS and Android!
You asked and we listened. Our popular Easy CNC app is now available for Android devices. Easy CNC contains all the current training manuals for Siemens Sinumerik CNCs and will ensure that you always have the latest updates.
With no more heavy manuals to carry, you have access to over 4,000 pages of vital CNC instruction and content. In addition, a handy G-code compatibility tool lets you quickly find compatible codes for Siemens and ISO G-codes. The glossary feature is your reference guide to CNC terminology, and web-links to service, support and CNC social media feeds open the door to our online user community. Don’t wait – download the Easy CNC app for iPhone, iPad and Android devices for free.
To download Easy CNC to your mobile device, visit: http://www.usa.siemens.com/cnc-apps
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For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.
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The Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly automation and drive technology, industrial software and technology-based services. The Sector’s comprehensive portfolio covers the entire industrial value chain, from product design, engineering and production to services. Siemens enhances its customers’ productivity, efficiency, and flexibility in a wide variety of different industries. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Divisions Industry Automation, Drive Technologies and Customer Services as well as the Business Unit Metals Technologies.
Continue readingSiemens has added new applications to its “Sinumerik Integrate for production” software
suite for networking machine tools with production-level IT systems.
Siemens has added new applications to its “Sinumerik Integrate for production” software suite for networking machine tools with production-level IT systems. The new release now includes Manage MyMaintenance (MMM), an effective maintenance-tasks management system, and Access MyData (AMD), a set of open interfaces that now allows direct access to machine and process data.
Access MyData offers an interface to access machine and process data of machine tools controlled by the Sinumerik 840D sl CNC. To allow data communication, the machine tool is directly connected to the Sinumerik Integrate server at the customer’s site.
AMD Basic is available free-of-charge and enables the direct reading and writing of NC and PLC data from the Integrate application server. Purchasing extensions to AMD Basic allows machine tool data to be processed and NC part programs transferred via a file transfer interface.
Manage MyMaintenance enables small and medium-sized companies to enter the world of maintenance management without any additional investment. MMM automatically instructs the user, as soon as a new maintenance date is scheduled for a machine. The time and tasks to be performed are presented in a clearly laid out list.
Self-explanatory color-coding indicates which measure is overdue and which has
not yet reached its deadline. A number of maintenance tasks can be defined and intervals specified. The software is easily installed via the Sinumerik Operate graphical user interface without any programming effort.
Background information:
The Sinumerik Integrate for production software suite includes applications for simple management of machine tools and part programs, transparent recording of machine states and production data, as well as the remote maintenance of machines installed
all over the world.
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For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.
Follow us on Social Media:
Twitter: www.twitter.com/siemens_cnc_us
Facebook: www.facebook.com/SiemensCNC
The Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly automation and drive technology, industrial software and technology-based services. The Sector’s comprehensive portfolio covers the entire industrial value chain, from product design, engineering and production to services. Siemens enhances its customers’ productivity, efficiency, and flexibility in a wide variety of different industries. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Divisions Industry Automation, Drive Technologies and Customer Services as well as the Business Unit Metals Technologies.
Continue readingThe Sinumerik blackline panels from the Siemens are a new generation of operator panels
for the Sinumerik 840D sl CNC system and offer new options for machine tool operation.
The Sinumerik blackline panels OP 015 black and OP 019 black are a new generation of operator panels for the Sinumerik 840D sl CNC system and offer new options for machine operation. The inductive sensor technology enables rapid interaction with the user interface even when the operator is wearing gloves. Similarly, it prevents incorrect entries, for example caused by the heel of the operator‘s hand.
The 19-inch display of the OP 019 black can show all the entries made in widescreen format at a glance. The OP 015 black also features an alphanumerical keypad on the right that can be operated via touch control. This feature means that the 15-inch display is not restricted by the superimposed keypad during data entry, which ensures clear and efficient operation. Both blackline panels also have an integrated glass panel on the front side and are designed with IP65 (OP 019 black) and IP66 (OP 015 black) degrees of protection. They are resistant to liquids and dust and can be operated even under harsh industrial conditions. An integrated key lock helps safeguard against operating errors. The operator panel can provide a basic machine display, with three or four channels showing up to 13 axes.
The blackline panels also feature durable LED background lighting, providing 40 percent energy-savings compared to conventional neon lamps.
In combination with the Sinumerik 840D sl control, for use on high-end milling, turning, grinding and laser cutting machine tools, the blackline panels can be used as an operating and programming station for aerospace composite machining, power generation and medical part manufacturing, in addition to tool- and mold-making, rotary indexing machines and in shopfloor manufacturing.
For specific product information and inquiries, call (800) 879-8079
ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com
Follow us on Social Media:
Twitter: www.twitter.com/siemens_cnc_us
Facebook: www.facebook.com/SiemensCNC
The Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly automation and drive technology, industrial software and technology-based services. The Sector’s comprehensive portfolio covers the entire industrial value chain, from product design, engineering and production to services. Siemens enhances its customers’ productivity, efficiency, and flexibility in a wide variety of different industries. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Divisions Industry Automation, Drive Technologies and Customer Services as well as the Business Unit Metals Technologies.
Continue readingSiemens has put together a scalable package of coordinated automation and drive components specifically for tapping centers. It consists of the Sinumerik 828D compact CNC with new panel processing units PPU2xx.3 of various performance classes as control hardware and the new variant of the Sinamics S120 Combi drive with triple overload capability. The package is completed with the new Simotics M-1PH8 Premium Performance main motor, which can achieve high speeds.
The productivity of tapping centers can be increased considerably due to the specially coordinated components, the powerful control system hardware, the converter with enhanced overload resilience and the high-speed main motor from Siemens. For example, the spindle can be started up from 0 to 24,000 revolutions per minute in less than one second. This saves considerable time, particularly with tapping center applications featuring frequent tool changes.
The Siemens range is also especially suitable for the increasing number of applications with freeform surfaces and high surface quality, for example cell phone components, which are manufactured with small high-speed cutting (HSC) tools and have short machining times. The tapping center’s maximum machine dynamics can be utilized to the fullest extent with the scalable performance spectrum, for example the different control hardware variants PPU 260.3 or 280.3 for the Sinumerik 828D compact CNC.
Background information
Tapping centers are designed as machine tools with small work spaces for milling, drilling and thread machining, and are frequently used to manufacture hard disk and mobile phone housings, for example. These are made out of lightweight materials using small tools and at high speeds.
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For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.
Follow us on Social Media:
Twitter: www.twitter.com/siemens_cnc_us
Facebook: www.facebook.com/SiemensCNC
The Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly automation and drive technology, industrial software and technology-based services. The Sector’s comprehensive portfolio covers the entire industrial value chain, from product design, engineering and production to services. Siemens enhances its customers’ productivity, efficiency, and flexibility in a wide variety of different industries. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Divisions Industry Automation, Drive Technologies and Customer Services as well as the Business Unit Metals Technologies.
Continue readingSiemens has added three new functions to the Sinumerik Operate graphical user interface making it easier to operate turning and milling machines. A new program management system, plain text reading in the high-speed setting cycle, and the new retraction function support operators during standardized turning and milling operations using the Sinumerik 828D compact CNC — or in high-end applications using the modular Sinumerik 840D sl CNC.
The Sinumerik Operate program manager has been supplemented with a new program management system providing direct access to all connected drives. Users can now work simultaneously on all connected drives and their file structures. In addition, a larger number of different file formats can be displayed than before.
In the powerful cycle package of Sinumerik Operate, the high-speed setting cycle has been simplified by plain text reading for a host of machining methods. This high-speed setting cycle supports machine tool operators in all tool- and mold-making applications by transferring the machining tolerance.
In the new version, machining methods such as roughing, pre-finishing or finishing can be output as plain text, and the orientation tolerance can also be entered. Users only have to specify a few parameters for this purpose.
The new retraction function in Sinumerik Operate now supports users when retracting a tool following an interruption caused, for example, by power failure or NC reset.
In JOG mode and in the swiveled machine state with Cycle800 or Traori five-axis transformation, machining can now be continued from the point of interruption following manual recovery.
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For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.
Follow us on Social Media:
Twitter: www.twitter.com/siemens_cnc_us
Facebook: www.facebook.com/SiemensCNC
The Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly automation and drive technology, industrial software and technology-based services. The Sector’s comprehensive portfolio covers the entire industrial value chain, from product design, engineering and production to services. Siemens enhances its customers’ productivity, efficiency, and flexibility in a wide variety of different industries. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Divisions Industry Automation, Drive Technologies and Customer Services as well as the Business Unit Metals Technologies.
Continue readingSiemens has developed new control hardware with greater computing power for its panel-based Sinumerik 828D and Sinumerik 828D Basic compact CNCs for turning and milling applications.
Siemens has developed new control hardware with greater computing power for its panel-based Sinumerik 828D and Sinumerik 828D Basic compact CNCs for turning and milling. The new PPU2xx.3 panel processing units replace the previous PPU2xx.2 generation and are available for all six versions of the Siemens compact CNC.
The greater computing power has significantly accelerated the operating speed of the Sinumerik Operate graphical user interface during commissioning, programming and operation. For example, when changing operating areas, the screen forms are loaded almost twice as fast as before.
The new PPU2xx.3 hardware for Sinumerik 828D and Sinumerik 828D Basic has a more rugged design than the previous version so that it can be used in harsh industrial environments, and it is also better protected against wiring errors during installation in a control cabinet. Additionally, the Sinumerik 828D Basic can now also be used for turning and milling on one piece of hardware. This reduces costs, especially in regards to spare parts.
PPU2xx.3 has the same dimensions and connectors and is fully compatible with version PPU2xx.2. This ensures trouble-free conversion to the new hardware, which requires Sinumerik 828D V4.5 SP3 software or higher.
For more information about Siemens CNC solutions for the machine tool industry, visit our website: www.usa.siemens.com/cnc.
For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.
Follow us on Social Media:
Twitter: www.twitter.com/siemens_cnc_us
Facebook: www.facebook.com/SiemensCNC
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The Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly automation and drive technology, industrial software and technology-based services. The Sector’s comprehensive portfolio covers the entire industrial value chain, from product design, engineering and production to services. Siemens enhances its customers’ productivity, efficiency, and flexibility in a wide variety of different industries. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Divisions Industry Automation, Drive Technologies and Customer Services as well as the Business Unit Metals Technologies.
Continue readingIf you missed IMTS 2014, here’s what attendees saw at Siemens booth E-5010:
For more information: http://www.industry.usa.siemens.com/drives/us/en/events/imts-show/pages/imts-show.aspx
For additional photos of the event: http://ow.ly/BH12k
Download the Siemens Customer Booklet: IMTS 2014 Siemens Customer Booklet
Please forward all inquiries to:
SIEMENS INDUSTRY, INC.
DRIVE TECHNOLOGIES
MOTION CONTROL
MACHINE TOOL BUSINESS
390 Kent Avenue
Elk Grove Village, IL 60007
Phone: 847-640-1595
Fax: 847-437-0784
Web: www.usa.siemens.com/cnc
Email: SiemensMTBUMarCom.sea@siemens.com
Attention: John Meyer, Manager, Marketing Communication
Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter: www.twitter.com/siemens_cnc_us.
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Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.
The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.
Continue readingDATE: Tuesday, September 9
TIME: 1:15 PM – 2:10 PM
ROOM: W-193B
Abstract
Aerospace manufacturing is changing faster than ever before. The Industry seeks cost-effective and increased productivity through multi-function machines, agile manufacturing processes and re-taskable automation.
To increase productivity, traditional CNC machines are being combined with more and more automation equipment. Robots are playing an ever-increasing role in this automation. Their flexibility, range of motion and efficient floor space utilization make them ideal automation partners for traditional CNC machines.
And most recently, CNC-controlled robots are beginning to perform some of the manufacturing operations previously reserved for more traditional CNC machines.
This presentation focuses on the integration of CNC and robotic technologies in aerospace manufacturing. Topics covered include typical control architectures for various process needs, programming and synchronization. Lastly, the importance of manufacturing process design using product lifecycle management (PLM) tools prepared for the integration and simulation of CNCs with robots is discussed.
Click here to view the Conference Details on the IMTS Website.
Click here to add Siemens to your IMTS Show Planner! BOOTH E-5010
Speaker Biography
Roger Hart is an Engineering Manager at Siemens Drive Technologies Motion Control R&D.
Roger has 29 years of experience in CNC architecture, design, and software engineering.
He has a BS in Math and Computer Science from Marietta College.
Please forward all inquiries to:
SIEMENS INDUSTRY, INC.
DRIVE TECHNOLOGIES
MOTION CONTROL
MACHINE TOOL BUSINESS
390 Kent Avenue
Elk Grove Village, IL 60007
Phone: 847-640-1595
Fax: 847-437-0784
Web: www.usa.siemens.com/cnc
Email: SiemensMTBUMarCom.sea@siemens.com
Attention: John Meyer, Manager, Marketing Communication
Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter: www.twitter.com/siemens_cnc_us.
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Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.
The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.
Continue readingDATE: Thursday, September 11
TIME 3:15 PM – 4:10 PM
ROOM: W-193B
Abstract
With Motion Control being added to all areas and levels of machines, it is becoming common place to see more and more servos in the latest designs. Increased cost position, both upfront and operational, along with the leapfrog in usability of servos, have been major drives in this adaption outside of the obvious productivity benefits. In this session we will look at emerging trends revolving around cabling and encoders for servomotors that are leading this innovation.
We will first look at using field replaceable encoders for servomotors which have greatly improved the on-site serviceability. Next, we will discuss benefits of using digital communications for encoder signals and built-in electronic type plate technology, which has provided plug-and-play commissioning for servo systems. This discussion would not be complete without exploring the single cable approach for both encoder and motor power, and what this emerging trend will mean for future machine designs.
Click here to view the Conference Details on the IMTS Website.
Click here to add Siemens to your IMTS Show Planner! BOOTH E-5010
Speaker Biography
Craig Nelson is the product marketing manager for SINAMICS high performance servo and vector drives in the Motion Control Business of Siemens Industry, Inc. Craig has been with Siemens for over twenty years and, in previous roles, has held engineering positions in the field and in system design. He has expert knowledge of AC and DC drives across various applications and is an avid promoter and presenter of new motor and drive technologies.
Please forward all inquiries to:
SIEMENS INDUSTRY, INC.
DRIVE TECHNOLOGIES
MOTION CONTROL
MACHINE TOOL BUSINESS
390 Kent Avenue
Elk Grove Village, IL 60007
Phone: 847-640-1595
Fax: 847-437-0784
Web: www.usa.siemens.com/cnc
Email: SiemensMTBUMarCom.sea@siemens.com
Attention: John Meyer, Manager, Marketing Communication
Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter: www.twitter.com/siemens_cnc_us.
–
Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.
The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.
Continue reading