(847) 934-4500

Contact us today:

Tag Archives: BernardandCompany

Enclosures Protect Cummins Standby Power Generating Stations

Hennig custom enclosures and fuel tanks provided for three Cummins 2MW generators at Broken Arrow, Oklahoma project for Cummins Southern Plains LLC

Broken Arrow WTP 004rtMachesney Park, Illinois – The City of Broken Arrow’s only existing water treatment plant, erected in 1966, could no longer satisfy the needs of the 35,000 homes and businesses, requiring the City to purchase water from other facilities and nearby Tulsa.  In cooperation with the Oklahoma Department of Environmental Quality and the Oklahoma Water Resources Board, a new municipal water treatment plant on the shore of the Verdigris River will provide up to 20 MGD (plant rating at 20 degrees C) of water daily to the City of Broken Arrow, Oklahoma.

The project began in early 2012 with the bid for the standby power system awarded to Cummins Southern Plains LLC, Tulsa, for the parent company based in Arlington, Texas. The project will utilize three 2 MW generators powered by Tier II emission certified Cummins 16 cylinder QSK 60 series diesel engines.

Due to the environmental and acoustic specifications of the water treatment facility, special enclosures and fuel tanks for the generator sets were required. Cummins Southern Plains LLC sales representative Mike Teague asked Hennig Enclosure Systems (Machesney Park, Illinois) to provide a possible solution. As Mike explained, “Al Grabowski from Hennig had been in contact with Cummins Southern Plains. We gave him the opportunity to quote the project and were quite pleased with the results.”

Cummins Southern Plains LLC provided the performance characteristics of the generator sets to Hennig Enclosures Systems, who then provided submittal drawings of the enclosure packages in Solid Works CAD format for the customer to review. Each enclosure measured 40’ long x 10’ wide and nearly 14’ high to allow ample airflow and provide a 25 dba sound reduction.  After the customer and contractor approved the drawings, Hennig Enclosure Systems began cutting and bending steel.  “Hennig is a one-stop shop. We manufacture the entire enclosure and fuel tank in addition to mounting the genset and landing all the electrical connections for the customer,” Grabowski added.

The Hennig solution involved a topcoat finish of TGIC polyester powder coat paint for weather resistance and UV protection.  Grabowski notes, “Hennig utilizes a durable powder coat finish along with stainless steel hardware on every enclosure we build to meet the broad range of environmental conditions across the United States. We want our enclosures to look as good in 20 years as they do the day they were installed.”

A few weeks after the generator sets arrived at Hennig, the enclosure and fuel tank packages were ready to ship. There were some logistics challenges on this project, as the facility site was in the midst of construction.  Delivery was made down a temporary dirt road and the three 2 MW Cummins emergency power generators were set in place without a hitch at the new Broken Arrow Water Treatment facility site.

The Broken Arrow municipal water treatment facility is primarily funded by loans totaling $64.8 million, administered by the Oklahoma Department of Environmental Quality and the Oklahoma Water Resources Board. The facility is being constructed by Crossland Heavy Contractors of Columbus, Kansas.  The first phase of the project is scheduled to be operational in July, 2013.

-0-

Hennig Enclosure Systems, a division of Hennig Inc., manufactures innovative enclosures and fuel tanks for standby/emergency/prime power/peak shaving generators and switchgear. Hennig enclosures are designed and built to provide environmental protection and meet today’s demanding acoustical requirements of power generation equipment. The company operates facilities in Machesney Park, IL.   To learn more, visit www.hennig-enclosure-systems.com.

Hennig, Inc. designs and produces custom machine protection and chip/coolant management products for state-of-the-art machine tools. Hennig products are designed to protect against corrosion, debris and common workplace contaminants.  Manufacturing facilities located in the USA, Germany, France, Brazil, India, Japan, Czech Republic, England and South Korea. Repair centers are located in Machesney Park, IL; Chandler, OK; Livonia, MI; Blue Ash, OH; Mexico City, Mexico; and Saltillo, Mexico. To learn more, visit www.hennigworldwide.com.

To learn more about Hennig products & services, visit www.hennigworldwide.com or call 1-888-HENNIG6 (436-6446).

Tim Waterman
Hennig Inc.
9900 N. Alpine Rd.
Machesney Park, IL 61115
(815) 316-5277
info@hennig.ame.com
www.hennigworldwide.com

Connect with Hennig online: yt wp twit li gplus fb thomasnet

For more information on Cummins Southern Plains in this story, please contact:

Cummins Southern Plains LLC.
525 E. Skelly Drive
Tulsa, OK 74116
Phone:  918-234-3240

Continue reading

550°F Cabinet Oven from Grieve

Grieve_1027rtNo. 1027 is a 550ºF electric cabinet oven from Grieve, currently used for drying pellets in pans at the customer’s facility.  Workspace dimensions on this oven measure 47” W x 30” D x 63” H.   30 KW are installed in Incoloy-sheathed tubular elements to heat the oven chamber, while a 2000 CFM, 2-HP recirculating blower provides horizontal airflow across the workload.

This Grieve cabinet oven features 6” insulated walls, aluminized steel exterior, Type 304, 2B finish stainless steel interior, four independent doors for access to the workspace and eight 20” wide x 30” long x 1” high loading pans on channel supports in each oven opening.

Controls onboard No. 1027 include a digital indicating temperature controller, manual reset excess temperature controller with separate contactors and recirculating blower airflow safety switch.

For more information, please contact:

THE GRIEVE CORPORATION
500 Hart Road
Round Lake, IL  60073-2898
Phone:  (847) 546-8225
Fax:  (847) 546-9210
Web:  www.grievecorp.com
Email:  sales@grievecorp.com
Attention:  Frank Calabrese, VP

Continue reading

MAGMA, Sea Scouts, Castings and Sea Shells…Foundry Market Leader Teaches Next Generation

Steve Sikorski from Magma (far left) led the teaching experience for the Racine, Wisconsin Sea Scouts, as they learned about metalcasting.

Steve Sikorski from Magma (far left) led the teaching experience for the Racine, Wisconsin Sea Scouts, as they learned about metalcasting.

In March 2013, representatives from MAGMA Foundry Technologies used the Foundry in a Box, donated by AFS, to teach the Racine, Wisconsin Sea Scouts, Ship 5750, about metalcasting.  Sea Scouting is a division of the Boy Scouts of America for young men and women between 14 and 21 years old.  The group focuses on developing future leaders through developing maritime skills, both on and off the water.  The Scout group devotes their summer activities to sailing and their winter activities to learning manufacturing skills to produce useful items.  Previous projects included land sailing vessels, a pig roaster and rebuilding engines for use in boats.Pour

During this past winter, the scouts focused on developing their metalworking skills by making wind vanes using welding, grinding, machining and plasma cutting technologies.  This project had all the Scouts excited about metalworking and it created a great opportunity to expose them to metalcasting technology, where Magma is the market leader in casting simulation and process optimization for foundries worldwide.

CleanThe meeting was kicked off with a short presentation about metalcasting and how this 6,000-year-old process relates to products the Scouts use every day.  The Scouts were then allowed to get started with a hands-on project, with each Scout creating a mold, melting the metal, pouring the casting and cleaning the castings.  Some Scouts used the standard patterns that came with the Foundry in a Box, while others were more adventurous and tried making their own patterns, one being sea shells. A final presentation was made, tying in this age-old process with advanced casting process simulation technology to show what occurred inside the mold during the making of the Liberty Bell casting.

For more information on this story, please contact:
Christof Heisser
President
MAGMA Foundry Technologies, Inc.
10 N. Martingale Road, Suite 425
Schaumburg, IL 60173
Phone 847-969-1001, ext. 225
Email  cheisser@magmasoft.com
Web    www.magmasoft.com

Continue reading

SIGMASOFT and RJG announce training session at Plastics News: Plastics in Medical Devices conference in Boston May 13-15

B-Side_002SIGMA Plastic Services will partner with RJG to provide a detailed training session to educate plastic injection molding professionals on cutting edge technologies that will assist in more successful product launches.

Working together with RJG at the Medical Devices conference, the goal is to provide attendees with a demonstration on how to utilize currently available technology to their best advantage. Reducing time to market with higher quality and repeatable molding processes are key to the future success of injection molding professionals and OEM’s.

RJG and SIGMA will take you through the critical steps from product design to production with best practices for successful, profitable molding. Develop and merge the part design, the polymer, the mold, and the process in a virtual production environment where all of the critical aspects related to profitable part quality can be evaluated and optimized before the actual mold is ever built.

This is an actual workshop with worksheets and exercises that can be used to develop improved communications within your work environment.

Schnipke_Final_ImageWhat areas of the part design are the most critical?

Should the mold insert be P20, H13, or a Cu based alloy?

Where are the most critical areas for cooling?

What will the cycle time be?

Is the distortion related to fiber orientation or temperature?

Can it be controlled with packing?

Will it be pressure limited when the viscosity shifts?

How big is the process window?

Can the process be maintained?

Where do we need sensors?

How to contain parts produces outside of the process window

001Virtually develop and optimize the mold and the process together, before the mold is ever built. Verify the appropriate molding machines are capable and available. Ensure the best process is developed, used and repeated, in spite of day to day variation in the production environment.

If the mold is already built and the part dimensions from the quoted 30s cycle are out of spec, what are you going to do about it, other than lose money…..? There are more profitable ways of doing things.

For more information, contact:

Matt Proske
Vice President
SIGMA Plastic Services, Inc.
10 N. Martingale Road, Suite 425
Schaumburg, IL 60173
Phone 847-558-5602
Email   contact@3dsigma.com
Web     www.3dsigma.com

Continue reading

Rubber Forming Pad History: Comparisons of Materials and Introduction of Gümmilast Polyurethane for Forming Pads and Fluid Cells

Gümmilast material from Kastalon offers metalformers greater levels of performance and wear characteristics, compared to conventional polyurethane or Neoprene forming pads and fluid cells.

Short run forming of complex sheet metal shapes using rubber dies and pads is quick and highly effective.  This technique was first accomplished using the Guerin Process.  After the Second World War, the Wheelon process was developed as an improvement over the Guerin Process.  A Wheelon press is capable of manufacturing large, complex, short run parts with economic tooling.  This type of hydraulically actuated bladder forming is widely used in the aerospace industry today.

When the Wheelon process was first employed, the forming press fluid cells and forming pads were made of Neoprene rubber.  The Neoprene formulations of the day were developed by rubber molders’ chemists.  Their formulas were proprietary and highly secretive.

The high grade formulation of Neoprene used was an excellent material for the function of forming pads and fluid cells.  It was tough, had very high extensibility, good cut resistance, excellent oil resistance and produced good detail with moderate pressures.

This was the standard material for Wheelon forming pads and fluid cells for many years.  However, as the U.S. industrial rubber goods industry matured, its productive capacity diminished.  The industry lost the capacity and knowledge required to make Neoprene pads and cells.  There are presently no suppliers of rubber Wheelon or Guerin cells or pads in North America.

Forming pad

Product shown in use in the Wheelon process, one used extensively in the aerospace and other industries.

Fortunately, there was capacity to produce these parts from polyurethane.  Polyurethane is a synthetic elastomer that is far stronger than Neoprene.  Polyurethane has greater cut resistance, more abrasion resistance, greater tensile strength and has suitably high elongation for effective use in the Wheelon process.

Polyurethane is also a more environmentally stable material than the original Neoprene.  Most often, when installing forming pads and upon starting forming operations, the Neoprene would be “dried out”.  This would lead to shrinkage of the pad and increased stiffness.  In order to install the pad and/or start the operation, it would be necessary to heat the Neoprene to restore it to its original softness and resilience.  Polyurethane is far more consistent, retaining its size, shape and maintaining its softness and resilience.  This eliminates the need for heat “rejuvenation”.

However, in spite of the superiority of the physical properties of polyurethane over the previously used Neoprene, there is a drawback to polyurethane.  Due to its increased strength and toughness, far greater pressures must be employed to achieve acceptable part definition and this results in greater strain on the press, its components and some reduction in forming definition.

Some of the difficulties encountered with the use of commercial and even Kastalon KAS43210AE forming pads and cells are:

  • Increased wear and maintenance of the press due to the high degree of loading
  • Decreased press life
  • Reduction in size capacity
  • Reduced part definition requiring increased handwork
  • Increased set-up time, due to the need for more accurate filler/intensifier pad placement
  • The risk of damage to the forming pad if the press filler/intensifier pads are not properly used
  • Increased tendency for forming pad extrusion due to higher pressures
  • Increased risk of catastrophic failures
  • The inability to make field repairs

The challenge to industry has been to create a material that has polyurethane’s toughness and the extensibility of the lost Neoprene material.

Our initial discoveries led us to improve the traditional polyurethane formulations to increase extensibility, reduce working pressure and improve cut and tear strength in the “mid extension” ranges where these pads operate.  However, this was only a compromise and a temporary solution to producing a forming pad with superior performance.

After years of continuing research, a hybrid polyurethane compound, trademarked Gümmilast by Kastalon, has been developed.  The properties of Gümmilast are very similar to the original Neoprene in performance and exceed the toughness of traditional polyurethane.  A comparison of the original Neoprene, Gümmilast, Kastalon KAS43210AE and commercial polyurethane is presented in the following table.

Physical Properties: Traditional Neoprene vs. Polyurethane

Neoprene  Gümmilast KAS021909A Kastalon KAS43210AE Commercial PUR
Hardness,Shore ATensile, psi 55-602,002 psi 602850 704153 704660
Elongation 773 % 774 694 630
25% modulus 92 psi 133 201 221
50% 119 psi 184 260 282
100% 157 psi 229 340 360
200% 277 psi 262 434 475
300% 472 psi 337 522 670
400% 741 psi 471 738 985
Split tear 228 psi 191 181 185
Dynamic modulus 289 372 733 836

The similarity between Gümmilast and the original Neoprene is apparent.  In the operating range extension (250-400%), previously available polyurethanes create far higher internal stresses.  The rapid increase of these stresses in this operational strain range leads to need for higher pressure and less definition.  This makes tool design and the use of intensifier pads highly critical.

When using Gümmilast, the reduction in operating pressure will yield greater press life, while offering greater part definition.

Life testing of Gümmilast pads and cells is ongoing.  To date, Kastalon anticipates 3-6 times the life of Improved Kastalon Polyurethane and an even greater life over commercial polyurethane.

In conclusion, Kastalon Gümmilast will provide the Wheelon Process user with a material that offers similar process ease, forming definition and reparability as experienced with the original rubber and providing significantly improved life over commercial polyurethane.  Gümmilast is also available for hydroforming bladders, throw pads and Guerin Process pads.

Kastalon Gümmilast products are available from your press parts provider or from Kastalon, Inc.

For more information on this product, please contact:

KASTALON, INC.
4100 W. 124th Place
Alsip, IL 60803
Phone:  708-389-2210
Fax:  708-389-0432
Web:  www.kastalon.com/engineering-guide.php
Email:  sales@kastalon.com
Attention:  Marty Pokorney

Continue reading

EMAG Tackles Non-Productive Time on Its Machining Centers

EMAG has a long history, starting back in 1867 in Bautzen, Germany, as an iron foundry and engineering works. Re-established 60 years ago in Eislingen, Germany, in 1952 to make lathes and special-purpose machines, today it makes manufacturing systems for precision metal components from its headquarters in Salach, Germany. Its machines range from basic round-part vertical turning centers to machining centers with as many as six axes handling large workpieces. They perform turning, milling, grinding, hobbing, drilling and more as singular purpose setup or combination machines.

3240The tools manufacture primarily automotive, off-highway, agricultural and oil field components. For example, EMAG tools are involved in transmission components for agricultural vehicles, such as gears, ouput shafts and idlers. “If you look at a dozer from the outside, you have a chain,” notes Peter Loetzner, CEO of EMAG’s U.S. subsidiary in Farmington Hills, Mich. “There are two large precision wheels that drive that chain. There are idlers on the bottom. Our machine can make all these round components.”

EMAG’s equipment differs from typical vertical lathe machining centers, whose head stock is mounted, typically horizontally, and a turret turns to do the machining. “Our turret is mounted in a concrete base, so it’s not moving,” Loetzner explains. “We have a head stock that moves outside of that design. That gives us better precision and better tool life.”

6220-1The machine builder takes pride in its ability to produce high-precision parts. In one example, Axle Alliance in Redford, Mich., needed to hold to a 25 µm tolerance for 390 mm diameter steel ring gears during hard turning, which is done prior to grinding the gear teeth. EMAG worked with Axle Alliance to develop a probing process that ultimately delivered a variation of less than 15 µm. Axle Alliance now uses six machines built at EMAG’s headquarters in Germany, each dedicated to a part line.

Another example comes from Precima Magnettechnik in Brückeburg, Germany, whose customers expect absolute perfection from, in this case, housings for brakes used mainly for wind turbines. Precima had had issues with machine vibration causing negative effects on tool life and surface finish. However, the rigidity of EMAG’s turning machines and the vibration damping quality of the base allows for the very high feed rates and cutting speeds required in precision hard-machining. Precima now runs four vertical pick-up turning machines from EMAG.

8078Loetzner gives much of the credit for the machines’ capabilities to long-time partner Siemens. EMAG has standardized on the Siemens Sinumerik 840D CNC platform, specifically the solution line and power line. Loetzner likes, in particular, that the CNC controller is an integral part of the PLC, and they are able to do almost everything through the CNC, including making it look like a PC for the operator. The common look and feel for the operators makes for easier onsite commissioning and cross-training, Loetzner adds.

In one recent case study, EMAG needed to provide grinding, turning and turn-grind machines to a major agricultural equipment builder, and the machine builder relied on the 840D CNC. “We needed to devise a control solution that would satisfy all the needs of the various machines we were supplying to this demanding customer, based on a common platform, to enable easier design, integration, startup, commissioning on-site and training for our customer’s operations and maintenance personnel,” Loetzner said at the time.

3231Similar control technologies are used on EMAG’s newer-technology machines, including laser welding and electrochemical machining centers. These technologies have little impact on the control or automation schemes, Loetzner notes, because they still are essentially performing the same task, whether in a dry, lubed, gas-cooled or underwater environment. Only the sensors and encoders need to change to accurately feed the relevant data to the control. In fact, the controls are often much simpler because the axes of motion are fewer, though more multi-axis and workpiece manipulating machines are being developed.

The CNC also enables remote monitoring over a wireless network so that process engineers can see what the operator sees on each machine. The agricultural equipment customer mentioned has used the remote monitoring capability on a wide variety of EMAG machines for several years, with all data communicated through a single information network that’s accessible by both EMAG and Siemens. Through this arrangement, they have been able to significantly reduce downtime, service calls and troubleshooting identification time.

10033More than 75% of the EMAG machines at this customer site are equipped with robotic devices. The lights-out capabilities this provide make remote monitoring that much more important. Remote monitoring can be done directly through the Sinumerik CNC in a one-on-one exchange with the customer, Loetzner notes, or even a three-way exchange involving Siemens as well.

While happy with the precision capabilities, EMAG’s focus on future development is trying to decrease the downtime between producing components. “On the automation and the part handling, the challenge is you want the machine to run and make parts all the time, right? But once a part is done, you have to take it out and put the other in,” Loetzner says. “Those non-productive times are the biggest enemies.”

A679EMAG reduces those times partly by use of the Japanese chaku chaku principle. Meaning “loading loading,” the idea is to bring various process steps as close together as possible to improve the speed between the processes. EMAG’s vertical machining centers not only fill a much smaller footprint on the plant floor, they also improve chip flow. Also, all of EMAG’s machines are self-loading, with a servo-controlled shuttle traveling through the machine, but not through the work envelope, Loetzner notes.

“While we have shown the industry we can master any part to highest precision, over the last five years we’ve been more and more focused on tightening non-productive time,” Loetzner says. At IMTS in Chicago in September, 2012, EMAG showed a new machine generation that significantly reduces the non-value add times. “Our chip-to-chip time was between 6 and 7 seconds for typical automotive gear,” Loetzner says. “Now it would be a second or less.”

For more information:

Kristal Kilgore
EMAG LLC
38800 Grand River Avenue
Farmington Hills, MI 48335
Tel: (248) 875-0313
Fax: (248) 477-7784
E-mail: kkilgore@emag.com
Web: www.emag.com

Continue reading

EMAG at IMTS 2012: VL 2 P

Check out Cutting Tool Engineering’s coverage of EMAG’s VL 2 P at IMTS 2012 HERE.

Contact for press and publishers:

EMAG LLC
38800 Grand River Avenue
Farmington Hills, MI 48335
Tel: (248) 875-0313
Fax: (248) 477-7784
E-mail: info@usa.emag.com
Web: www.emag.com

Attention: Peter Loetzner

Continue reading

Hunter Announces Sale Made to Swedish Foundry

Skeppshult Gjuteri AB buys XL 2430 automatic matchplate molding machine from Hunter for cast iron cookware production  

HunterXLMachine_rev2_300dpi copySCHAUMBURG, IL — Hunter, the first name in automated matchplate molding machines, sand and mold handling equipment, announced today the sale of an XL 2430 molding machine to Skeppshult Gjuteri AB, a cast iron foundry in Skeppshult, Sweden, world-famous for its cast iron, no-stick cookware.  By adding organic rapeseed oil to the raw materials used here, this cast iron foundry pioneered non-stick cookware from its beginnings in 1906, under the direction of founder Carl Andersson.  Today, the company’s cookware is found in high-end restaurants and homes worldwide.

The foundry, located on the Nissan River in southern Sweden, is the last remaining cast iron cookware production facility in Scandinavia. Skeppshult cookware and other household items carry a 25-year guarantee, owing to the quality of materials, production and craftsmanship provided by this manufacturer.Unknown-1

The Hunter XL 2430 is used at Skeppshult Gjuteri AB for the production of sand molds, the technology employed at this cast iron foundry.

This sale was made through the European office of Hunter in Milan, Italy and overseen by the director of European Operations for the company, Dr. Paolo Nazari. The local Hunter representative for this success was HYBE Maskin AB of Halmstad, Sweden.

ABOUT THE COMPANY
Hunter Foundry Machinery Corporation was founded in 1964 as Hunter Automated Machinery Corporation with the invention of the first gravity-filled automated matchplate molding machine. This development established the company’s history of innovation and launched the foundry industry into a new industrial revolution. Pioneered by William “Al” Hunter in his garage, the original HMP-10 machine streamlined the laborious metal casting process by offering foundries unimagined new production capabilities, producing as many molds in one hour as most had been able to produce in an entire day. As industry demands grew, Hunter responded with advanced solutions such as automated mold handling equipment and coresetters.

Now in its 50th year, Hunter Foundry Machinery Corporation’s inventions have earned nearly 150 patents around the world. With more than 1,800 molding machines and mold handling systems installed around the world, the Hunter sales and service reach extends from its manufacturing sites in North America, South America and China through its offices in the U.S., Europe, Brazil, India and Shanghai to every corner of the globe. Sales and technical support, as well as the company’s $12 million parts inventory, serve to maintain each machine’s original production capability, as well as Hunter’s preeminence in the world market.

FOR MORE INFORMATION, PLEASE CONTACT:

HUNTER AUTOMATED MACHINERY CORPORATION
2222 Hammond Drive Schaumburg, IL 60196
Phone: (847) 397-5110
Fax: (847) 397-8254
Email: info@hunterfoundry.com
Attention:  Bill Hunter, CEO
Web: www.hunterfoundry.com
Connect with Hunter Foundry online:  yt gplus thomasnet

Continue reading

Hunter Introduces CESAR™ at Cast Expo 2013

New technology provides safer, cleaner work environment, as well as cost savings, for foundries by capturing and recycling unused pattern spray.

SCHAUMBURG, IL  — Hunter, the first name in automated matchplate molding machines and mold handling equipment, announced today the introduction of its new CESAR™ vacuum pattern spray recovery system. The CESAR system will be made available to the world market at the company’s Cast Expo 2013 Booth #473, where it will be mounted on Hunter’s new HLM-10 linear motion molding machine. CESAR will run throughout Cast Expo 2013, one of the foundry industry’s leading events, being held April 6-9th at America’s Center in St. Louis, MO.

According to Hunter Foundry Machinery Corporation president and CEO Bill Hunter, who invented the system, “CESAR” stands for Contain, Evacuate, Separate And Recover. “This relates to the proper disposition of pattern spray typically used in sand molding operations, to act as a release agent between the mold and the pattern plate,” Hunter said. “We invented it in response to our customer’s needs, in recognition both of modern foundry and global environmental standards and to help improve their return-on-investment (ROI).

In operation, the closed-loop CESAR System from Hunter executes the following:

  • Containment and collection of the unused sprayed materials
  • Air-powered, vacuum-Evacuation removal of the spray fumes
  • Cyclonic Separation of the usable liquid from the fumes, And
  • Recovery, recycling and reuse of the fluid.

Most typical molding machines include a spray head positioned in the sand filling station and a spray evacuation device positioned near the rotary cradle or the spray head.  The spray is then dispersed onto the pattern plate as it enters the rotary cradle. But uncontained, excess spray can go onto other parts, as well as into the foundry atmosphere. This is why Hunter created its new CESAR System.

“In our new CESAR System the evacuation device – a slotted tube on the circumference of the rotary cradle – connects to an inline vacuum pump. Then, a cyclonic separator and water separator capture release agent vapor from the air collected in the tube,” Hunter stated, adding that CESAR provides a cleaner, safer working environment in the sand foundry while providing not only substantial savings to a foundry’s operation but also a positive environmental benefit to that foundry’s “green” initiative.

ABOUT THE COMPANY

Hunter Foundry Machinery Corporation was founded in 1964 as Hunter Automated Machinery Corporation with the invention of the first gravity-filled automated matchplate molding machine. This established the company’s history of innovation and launched the foundry industry into a new industrial revolution. Pioneered by William “Al” Hunter in his garage, the original HMP-10 machine streamlined the laborious metal casting process by offering foundries unimagined new production capabilities, producing as many molds in one hour as most had been able to produce in an entire day. As industry demands grew Hunter responded with advanced solutions such as automated mold handling equipment and coresetters.

Now in its 50th year, Hunter Foundry Machine Corporation’s inventions have earned nearly 150 patents around the world. With more than 1,800 molding machines and mold handling systems installed around the world, Hunter’s sales and service reach extends from its manufacturing sites in North America, South America and China through its offices in the U.S., Europe, Brazil, India and Shanghai to every corner of the globe. Sales and technical support, as well as the company’s $12 million parts inventory, serve to maintain each machine’s original production capability, as well as Hunter’s preeminence in the world market.

FOR MORE INFORMATION PLEASE CONTACT:

HUNTER AUTOMATED MACHINERY CORPORATION
2222 Hammond Drive Schaumburg, IL 60196
Phone: (847) 397-5110
Fax: (847) 397-8254
Email: info@hunterfoundry.com
Attention:  Bill Hunter, CEO
Web: www.hunterfoundry.com
Connect with Hunter Foundry online:  yt gplus thomasnet

Continue reading

Hunter Celebrates 50th Year Serving the Foundry Industry with New Name: ‘Hunter Foundry Machinery Corporation’

Expanding its pioneering position as the industry’s preeminent innovator, this new corporate name reflects the company’s single focus and dedication.

IMG_20140410_134016619SCHAUMBURG, IL — Hunter, the first name in automated matchplate molding machines and mold handling equipment for the foundry industry, is celebrating its 50th year in a very special way. President and CEO Bill Hunter is announcing the company’s new name: Hunter Foundry Machinery Corporation. The company will be at Booth #473 throughout Cast Expo 2013, April 6-9th at America’s Center in St. Louis, MO. The company is also introducing its new HLM Series automated matchplate molding machines, which are based on Bill Hunter’s newly patented linear motion technology.

Founded in 1964 as Hunter Automated Machinery Corporation, the company’s reputation as a global foundry equipment leader has built steadily, beginning with its creation of the first truly automated matchplate molding machine developed by the company founder, the late William Allan “Al” Hunter.  Since that time it has expanded into linear and rotary mold handling lines, sand handling, preparation and testing equipment, and more.

“Ever since my father founded our company nearly 50 years ago, our reputation has been built on the successful development of new products and technologies for the global foundry industry. It has been our privilege to serve this industry with the latest innovations, as was my father’s vision, ever since,” said Hunter.

“As an inventor, his primary focus was pioneering the automation of matchplate molding and mold handling processes to facilitate our industry’s most backbreaking tasks,” Hunter observed, adding, “As an entrepreneur, he named our company Hunter Automated Machinery Corporation to reflect a potential for creating forward-thinking solutions for other industries, as well.”

“Today we’re looking both at our history and ahead, to our legacy of innovation within the foundry industry,” Hunter stated.  “Accordingly, we are announcing at Cast Expo 2013 the renaming of our company to Hunter Foundry Machinery Corporation, as a reflection of our single-focus past, present, and future exclusively within this industry,” he noted.

According to Hunter, the company has always been 100% dedicated to the foundry market.  “It’s not only our business focus, it’s our inspiration,” he said. “The great people in this industry motivate our company to constantly and tirelessly pursue better ideas, technologies and production solutions for foundries worldwide. Our new name is a clear reflection of our business now, more than ever.”

The company’s introduction of the first gravity-filled automated matchplate molding machine established its history of innovation, and launched the foundry industry into a new industrial revolution. Its original HMP-10 machine streamlined the laborious metal casting process by offering foundries unimagined new production capabilities, producing as many molds in one hour as most had been able to produce in an entire day. As industry demands grew Hunter responded with advanced solutions such as automated mold handling equipment and coresetters.

Hunter’s inventions have earned the company nearly 150 patents around the world. With more than 1,800 molding machines and mold handling systems installed around the world, Hunter’s sales and service reach extends from its manufacturing sites in North America, South America and China through its offices in the U.S., Europe, Brazil, India and Shanghai to every corner of the globe. Sales and technical support, as well as the company’s $12 million parts inventory, serve to maintain each machine’s original production capability, as well as Hunter’s preeminence in the world market.

FOR MORE INFORMATION PLEASE CONTACT:

HUNTER AUTOMATED MACHINERY CORPORATION
2222 Hammond Drive Schaumburg, IL 60196
Phone: (847) 397-5110
Fax: (847) 397-8254
Email: info@hunterfoundry.com
Attention:  Bill Hunter, CEO
Web: www.hunterfoundry.com
Connect with Hunter Foundry online:  yt gplus thomasnet

Continue reading