Contact us today:
(847) 934-4500
tdaro@bernardandcompany.com
Contact us today:
(847) 934-4500
tdaro@bernardandcompany.com
Responding to growth in sales and expanded market opportunities, industry leader in rubber injection presses adds to staff
John “JR” Mohl
REP Corporation
Bartlett, IL – REP Corporation announces the appointment of John “JR” Mohl to the position of regional sales manager, effective immediately. JR will cover select regions of the country, representing the full line of rubber/TPE injection presses and other processing equipment built by REP, the longtime world leader in rubber molding technology.
Commenting on the appointment, REP Corporation President Tim Graham observed, “We have been experiencing considerable growth in our business, with new machine orders from many of our longtime customers and also the acquisition of new customers who’ve come our way as the result of the new equipment offerings in our suite. We know JR will be a real asset to our efforts in the field. He also obviously has the right genes for the job,” Graham joked in reference to the new employee’s father, John Mohl, also a REP regional sales manager and an acknowledged expert in rubber molding technology. John will be speaking at the upcoming International Elastomer Conference in Cleveland on various aspects of the molding and curing process.
A resident of Kalamazoo, Michigan, JR Mohl comes to REP with 15 years experience in various customer service and sales roles. He holds a degree in Aviation Flight Science from Western Michigan University, where he is currently enrolled in the MBA program.
For more information on this announcement, please contact:
8N740 Tameling Court
Bartlett, IL 60103-8146
Phone: 847-697-7210
Fax: 847-697-6829
Web: www.repinjection.com
Email: tgraham@repcorp.com
Attention: Tim Graham, President
No. 1017 is a 1000ºF high-temperature bench oven from Grieve, currently used for various heat processings at the customer’s facility. Workspace dimensions of this oven measure 22” W x 22” D x 13” H. 3 KW are installed in Incoloy-sheathed tubular elements to heat the oven chamber, while a recirculating blower provides airflow to the workload.
This Grieve bench oven features 5” insulated walls, stainless steel exterior with #4 brushed finish, Type 304, 3B finish stainless steel interior, integral oven stand and an 8” x 10” double-pane Pyrex/Vycor viewing window.
Controls onboard No. 1017 include a digital programming temperature controller and manual reset excess temperature controller with separate control contactors.
For more information, please contact:
THE GRIEVE CORPORATION
500 Hart Road
Round Lake, IL 60073-2835 USA
Phone: (847) 546-8225
Fax: (847) 546-9210
Web: www.grievecorp.com
Email: sales@grievecorp.com
Attention: Frank Calabrese
Standard and custom styles available for all popular machine tools; offered for all tapers, including HSK and BT30; fixed and adjustable models
Adjustable Angle Heads
Heimatec, a world leader in live tools and multi-spindle drill heads, today announces immediate availability of its newest development, a line of standard and custom angle heads, available in all popular sizes and styles to accommodate today’s machine tools and CNC machining center builders.
Designed for heavy milling, deep drilling and tapping operations often found in the off-highway, energy, rail and other heavy-duty industries, this new Heimatec line of angle heads features twin or double twin sets of matched angular contact bearings plus a rear radial support bearing, ensuring maximum stability in use.
All the gears on these angle heads have inclined teeth made from high-resistance gear steel and have been specially hardened, ground and lapped in sets to provide the smoothest transmission output possible.
Heimatec angle heads are made from high-tensile strength aluminum. High-precision spindle bearings maintain the highest possible spindle concentricity.
Heimatec Angle Heads offered in various sizes and styles for all popular machining centers
Full 360º body rotation with positive compression locking, 90º incremental repositioning without indicating, maximum torque to 150 Nm, gear ratio 1:1 standard with others available, spindle speeds to 18,000 rpm and interchangeable torque arms are other standard features of this line from Heimatec.
CAT 40, BT 40, BT 30, HSK 63A, CAT 50, BT 50 and HSK 100A taper styles are available, as well as custom modifications such at 18” extension shafts. Heimatec offers a full one-year warranty on all parts and labor.
Click HERE to view a short video on the product.
For further information and literature, or to arrange a demo on this new line, please contact:
Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane Suite 129
Prospect Heights, IL 60070
Phone: 847-749-0633
Fax: 847-749-2445
Email: info@heimatecinc.com
Website: www.heimatecinc.com
Connect with Heimatec Inc: 
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Heimatec is an international tooling manufacturer, based in Renchen, Germany. Its experienced staff is dedicated to providing customers the most innovative tooling technology possible. In 2010, the company opened Heimatec Inc. in Prospect Heights, IL, near Chicago, to serve its growing North American customer base with sales and service, plus an extensive inventory of products. Heimatec serves the auto, aero, medical, off-highway, rail, energy, woodworking, composites and other industries, as well as an ever-increasing number of machine tool OEM’s worldwide.
Continue readingImpact-assisted flask filling addition to Hunter’s new HLM and successful XL product lines, JetSlinger helps increase mold production up to 300 percent.
SCHAUMBURG, IL — JetSlinger™, the newest add-on to industry innovator Hunter Foundry Machinery Corporation’s latest products, helps ensure improved pattern definition, as well as uniformity of mold hardness and surface integrity. The product, which shipped earlier this year, will be viewable at Cast Expo 2013 Booth #473. JetSlinger™ is an available option for the new Hunter HLM linear-motion machine, as well as a retrofit option for the company’s XL automated matchplate molding machines.
The JetSlinger™ is an air amplification apparatus based on the Venturi principle that accelerates sand into the cope and drag flasks on these Hunter machines. It creates a powerful vacuum and jet exhaust that draws sand mixtures through an array of nozzle assemblies built into a manifold mounted directly below Fillaerator blades, then slings them into a flask. It was invented by company president Bill Hunter. The JetSlinger™ design holds U.S. Patent Number US7819168B2, one of nearly 150 domestic and international patents granted to Hunter since its founding in 1964.
Key features and benefits of JetSlinger™ include:
“In contrast to the conventional blow fill machines, no shroud, seals or vented flask assemblies, nor is the usual attendant maintenance required,” according to company president Bill Hunter. “Furthermore, JetSlinger™ allows foundries far greater flexibility, as well as the access needed to produce various castings with the use of chaplets, ram-up cores and exothermic risers,” he adds.
With its perpendicular fill, this impact-assisted device produces molds more quickly and with substantially improved surface quality, owing to the powered pre-compaction of the sand. This action results in greater uniformity of mold density and wall hardness, without sacrificing the accessibility and flexibility of a gravity fill machine. Additionally, the JetSlinger™ achieves a flask filling operation that compensates for the types of mold quality limitations that are often caused by the flowability of the sand and pattern configuration during the high-pressure squeeze cycle. The basic operation of the JetSlingerTM is as follows:
1) Sand mixture is loaded into a hopper
2) Hopper gates open
3) Rotating Fillaerator blades aerate the mixture
4) Mixture is delivered into the Venturi action air acceleration manifold
5) Mixture under pressure dispersed (slung) through 20 nozzles into the flask
6) Flask fills with pre-compaction around pattern plate.
Click HERE to see the JetSlinger™ in action!
ABOUT THE COMPANY
Hunter Foundry Machinery Corporation was founded in 1964 as Hunter Automated Machinery Corporation with the invention of the first gravity-filled automated matchplate molding machine. This established the company’s history of innovation and launched the foundry industry into a new industrial revolution. Pioneered by William “Al” Hunter in his garage, the original HMP-10 machine streamlined the laborious metal casting process by offering foundries unimagined new production capabilities, producing as many molds in one hour as most had been able to produce in an entire day. As industry demands grew Hunter responded with advanced solutions such as automated mold handling equipment and coresetters.
Now in its 50th year, Hunter Foundry Machine Corporation’s inventions have earned nearly 150 patents around the world. With more than 1,800 molding machines and mold handling systems installed around the world, Hunter’s sales and service reach extends from its manufacturing sites in North America, South America and China through its offices in the U.S., Europe, Brazil, India and Shanghai to every corner of the globe. Sales and technical support, as well as the company’s $12 million parts inventory, serve to maintain each machine’s original production capability, as well as Hunter’s preeminence in the world market.
FOR MORE INFORMATION PLEASE CONTACT:
HUNTER FOUNDRY MACHINERY CORPORATION
2222 Hammond Drive – Schaumburg, Illinois 60196-1094 – USA
Phone: +1 847 397 5136
info@hunterfoundry.com
www.hunterfoundry.com
Attention: Bill Hunter, CEO
TCT Stainless Steel, Inc., a Lebanon, Tennessee metal service center, is proud to announce the commissioning of a new 64” wide heavy gauge EMAG slitter. This line is capable of slitting .035 to .3125 gauges. Maximum coil weight is 40,000 lbs. with a maximum 72” outside diameter uncoiler/recoiler. The line is complemented with an Alcos (8) position carousel packing line.
This new line is in addition to the existing 20” Stanat light gauge slitter commissioned by TCT in late 2012, which slits .005 gauge.
The addition of this line complements the other (4) slitters, rolling mill, edger and cut-to-length capabilities that TCT currently offers to customers. With these additions, TCT now offers more in-house capabilities and services than any service center in the Southern United States, according to a company spokesperson.
TCT invites all interested parties to visit the company at 711 Maddox Simpson Parkway, Lebanon, TN for a personal tour or visit www.tctstainless.com for a virtual tour. Let TCT show you what these new lines can do to benefit your operation.
For more information, please contact:
TCT STAINLESS STEEL, INC.
711 Maddox Simpson Parkway
Lebanon, TN 37090
1-800-877-8366
Phone: 615-443-4657
Fax: 615-449-6079
Web: www.tctstainless.com
Email: tcttn@tctstainless.com
Attention: Sherry Shaub, General Manager
TCT Stainless Steel, Inc. is one of the steel industry’s leading service centers. Our vast, in-house capabilities include virtually every facet of coil processing. Our capabilities include slitting, tempering, gauge reduction, cut-to-length, edging, buffing and tension leveling. TCT currently serves the aerospace, medical, electronic, telecommunication, automotive, lift equipment, building trade and other markets.
The combined inventory of our Michigan and Tennessee service centers include annealed and tempered stainless, aluminum, carbon and coated steels. Our dedication to providing high-quality products, short lead times and reliable delivery has always been the key to our success. We are constantly improving our facilities to include state-of-the-art technology, SPC and quality control standards.
Customer satisfaction is our specialty. Whether it be heavy or light gauges, narrow or wide widths, small or large quantities – TCT guarantees satisfaction and dependability at competitive prices. Our outstanding reputation for product quality is backed by our dedicated, customer-oriented team. Our sales staff welcomes all orders and inquiries and will respond quickly with reliable service and industry leading lead times.
Heimatec is a world leader in the development and manufacturing of live tools, angle heads and multi-spindle drill heads. With U.S. head quarters located in the Chicagoland area and company head quarters and manufacturing in Renchen Germany, we are dedicated to supplying our customers the most innovative tooling technology possible.
Check out the new look at www.heimatecinc.com!
For more info on Heimatec:
Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane Suite 129
Prospect Heights, IL 60070
Phone: 847-749-0633
Fax: 847-749-2445
Email: info@heimatecinc.com
Website: www.heimatecinc.com
Connect with Heimatec Inc: 
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Heimatec is an international tooling manufacturer, based in Renchen, Germany. Its experienced staff is dedicated to providing customers the most innovative tooling technology possible. In 2010, the company opened Heimatec Inc. in Prospect Heights, IL, near Chicago, to serve its growing North American customer base with sales and service, plus an extensive inventory of products. Heimatec serves the auto, aero, medical, off-highway, rail, energy, woodworking, composites and other industries, as well as an ever-increasing number of machine tool OEM’s worldwide.
Continue readingGetting started with live tools…
A flexible tool adapter system can be a big time and money saver, if properly utilized and properly designed for maximum power transmission and accuracy in alignment.
When any metalworking manufacturing facility, whether captive or job shop, makes the substantial investment in a new lathe, they are often looking for ways to streamline the manufacturing process. The smarter you are when choosing the live tools for your job, the more efficient the machine becomes. Finding a supplier of live tools who offers high-quality, high-performance products that will allow you more flexibility on the first big job and into the future in your operation is the key.
The first tool feature to consider is the output needed. Standard ER output or quick-change? Do you need coolant through the tool capabilities? Does the tool meet your requirements for precision and performance, including the necessary torque output to complement the machine? Are the tools designed according to the specifications of the lathe manufacturer?
When you look at an ER output, does it give you enough flexibility or do you need a more flexible machining system that will allow you to use the same tool for different applications. If more flexibility is required, then you may want to consider tooling with a system that features adapters for a variety of tools without the cost of new complete toolholder assemblies for each tool needed. However, when you look at such systems, be sure they feature a rigid polygon drive system design to prevent power transmission and alignment issues. Such systems seem appealing, because the live tool stays in place and only the adapter and collet get changed out with each new tool. However, less sophisticated though inexpensive systems will compromise the accuracy of your work. At that point, the few dollars saved will mean very little, compared to the scrap and downtime resulting.
If changeover time is critical, such as when working on a “family of parts,” the option of a true “quick- change system” might be more
A true quick-change system can be set offline and quickly installed, but it must be considered in light of today’s AND tomorrow’s workload.
beneficial. Adapters can be set offline and ready to go for minimal changeover time.
When coolant-thru tools are selected, it is imperative you first check the machine specifications to be sure your tool is capable of handling the coolant pressure of the machine. In general, your internal coolant live tools should be able to handle 1000 psi or more.
If your live tool is constructed with large, high accuracy bearings, the tool will have excellent rigidity and premium cutting performance, with minimal runout. (0.0002” or 0.006mm is a desirable goal.) The bearings, combined with ground, paired and high accuracy gears, make for tools that are consistent and long lasting. Bore tolerance is absolutely key in maintaining proper bearing load and this factor should never be compromised.
In addition, you should consider the many applications that can be accomplished with the proper live tool. You can purchase speed increasers for higher rpm, gear reducers for added torque, adjustable angle tools for compound angles, multiple-spindle tools for additional capacity, or gear hobbing tools for spline or gear cutting. Most of those items are standard catalog devices, but one more piece of advice: never shy away from the custom tool, when appropriate and justified by the job you have in-shop today, as well as the ones you might have tomorrow. A good tooling supplier will work with you to produce custom tools at reasonable prices, but the supplier must be very reliable, so look for one with grinding, finishing and perhaps even heat treating in-house or very closely monitored, to do such work. Additionally, be certain the supplier has local support and tools can be repaired or reworked quickly and correctly.
The workpiece materials are always a driver. Those of you doing medical machining know this well. Buying a less expensive or lower featured tool to work cobalt chromium and titanium is a really bad idea, to be blunt.
Custom tools, though usually dedicated to a particular application, can be the best solution, IF the design and construction of the tool is solid and the application engineering and after-sale support is available locally to service it.
On a practical level, always check the supplier for inventory and source of supply. Today, when your customers are demanding faster response times and more cost off-loading, you can expect the same from your tooling supplier. Likewise, application and engineering assistance should be available from local sources to support your tool choices.
The bottom line is the bottom line for most of us today. However, always consider the future jobs when purchasing tooling systems for your new and existing lathes. What might seem a bargain might not be, after the first big job is completed.
DIN and ABEC standards are the norm in industry and your supplier should be willing to supply all necessary documentation on request. Shortcuts on quality are never, repeat never, worth the short-term savings.
I hope this short primer on tooling will assist you in equipping your next machines.
For addition information or inquiries, please contact:
Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane Suite 129
Prospect Heights, IL 60070
Phone: 847-749-0633
Fax: 847-749-2445
Email: info@heimatecinc.com
Website: www.heimatecinc.com
Connect with Heimatec Inc:
—
Heimatec is an international tooling manufacturer, based in Renchen, Germany. Its experienced staff is dedicated to providing customers the most innovative tooling technology possible. In 2010, the company opened Heimatec Inc. in Prospect Heights, IL, near Chicago, to serve its growing North American customer base with sales and service, plus an extensive inventory of products. Heimatec serves the auto, aero, medical, off-highway, rail, energy, woodworking, composites and other industries, as well as an ever-increasing number of machine tool OEM’s worldwide.
Continue readingNew Heimatec system reduces downtime, eliminates costly changeover; ideal for the busy job shop or production department
HT Series quick-change tool adapter system from Heimatec requires only a single clamping bolt turn for changeover. Click the image to view the animation.
Heimatec, a world leader in live tools, angle heads and multi-spindle drill heads, announces immediate availability of its newest development, the HT Series quick-change tool adapter system. With the HT Series onboard, users do not need to change tooling, only the adapter and that action is accomplished with a single clamping bolt. In this way, collet assemblies can be preset outside the machine tool, then simply swapped out as needed.
Whether a one-off job shop or long run production department, downtime on any machine tool is costly and the HT Series reduces changeover from an average of 15-20 minutes down to about that many seconds. The tool head stays in the machine, so less probing is needed after the changeover, as well.
HT Series offers users a lower initial investment, minimized tooling time, reductions of tooling quantities and related costs, plus considerably lower inventories. Further savings are realized by the high degree of flexibility in the system, the shortest gauge line of any system on the market, meaning no additional tool length consumed, standard coolant-through design, exceptional repeatability to 0.0002” and easier handling of the components, resulting in lower setup costs.
This new quick-change system is available from Heimatec with all common outputs, including collet, extended collet, collet with tension and expansion for tapping, weld-on, weld-on extended, arbor, hydro-chuck, indexable insert holder, shrink fit and blank/plug design.
Interested parties can see the HT Series in action on youtube at:
http://www.youtube.com/watch?v=Wl7_978FQ94&NR=1
For further information and literature on this new product, please contact:
Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane Suite 129
Prospect Heights, IL 60070
Phone: 847-749-0633
Fax: 847-749-2445
Email: info@heimatecinc.com
Website: www.heimatecinc.com
Connect with Heimatec Inc:
—
Heimatec is an international tooling manufacturer, based in Renchen, Germany. Its experienced staff is dedicated to providing customers the most innovative tooling technology possible. In 2010, the company opened Heimatec Inc. in Prospect Heights, IL, near Chicago, to serve its growing North American customer base with sales and service, plus an extensive inventory of products. Heimatec serves the auto, aero, medical, off-highway, rail, energy, woodworking, composites and other industries, as well as an ever-increasing number of machine tool OEM’s worldwide.
Continue reading
Heimatec axial tool with built-in U-tec system
To everything, there is a REASON…turn, turn, turn…
Here’s your best reason to stop by our booth:
At this year’s IMTS, Heimatec will display its live tooling in a unique way…a live demo on a rotating machine tool turret. Come and see the show!
Heimatec, a world leader in live tools, angle heads and multi-spindle drill heads, today announced immediate availability of its newest development, recently unveiled for IMTS.
U-tec is the company’s patented flexible tool adapter system that allows a standard ER output live tool to accept various adapters for different applications. This allows users the ability to have quick changeover of tools on almost any lathe, using a single live tool, without having to commit to a quick-change system on the initial purchase. A facemill adapter, for example, can be quickly positioned into the standard holder, without the need for a completely new base being installed. This significantly reduces inventory costs as well as changeover time, for the busy shop.
Heimatec radial tool with built-in U-tec system
The U-tec system, according to Heimatec Inc. President Preben Hansen, “…represents a real improvement in lathe and mill/turn tooling design. U-tec allows great user flexibility, while a polygonal drive system ensures extremely high power transmission stability and faster set-up with absolutely no loss in performance or accuracy, because the live tool base remains in position and only the adapter and collet get swapped.”
He went on to explain the unique collet nuts on the U-tec system have internal threading for rigid mounting and that this new tool adapter system enables the actual cutting tool to be brought into closer proximity to the bearing, thus further improving performance in use. This benefit results from the short and compact tool length design. Internal coolant up to 2000 psi(140 bar) is provided standard.
Side lock adapter
Every adapter in the U-tec system comes complete with any necessary clamping nuts and adapters are immediately available in face mill style, ER extensions, side lock, shrink fit, hydraulic and blank.
The U-tec system is available for all major turning machines on the market today. Heimatec currently manufactures over 10,000 live tool types.
Extended ER collet chuck adapter
For further information and literature on this new product, please contact:
Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane Suite 129
Prospect Heights, IL 60070
Phone: 847-749-0633
Fax: 847-749-2445
Email: info@heimatecinc.com
Website: www.heimatecinc.com
Connect with Heimatec Inc:
—
Heimatec is an international tooling manufacturer, based in Renchen, Germany. Its experienced staff is dedicated to providing customers the most innovative tooling technology possible. In 2010, the company opened Heimatec Inc. in Prospect Heights, IL, near Chicago, to serve its growing North American customer base with sales and service, plus an extensive inventory of products. Heimatec serves the auto, aero, medical, off-highway, rail, energy, woodworking, composites and other industries, as well as an ever-increasing number of machine tool OEM’s worldwide.
Face mill adapter
ER collet
ER collet chuck adapter
Tooling supplier expands headquarters, offers specific machine tool brand product lines, detailed in new full-specification catalogs
Heimatec, Inc., the North American operation for a world leader in live tools, angle heads and multi-spindle drill heads, today announces it has relocated to substantially larger headquarters near Chicago.
Heimatec will display a complete line of high-quality live tools for all major turning machine brands, as well as angle heads for milling applications, during the upcoming IMTS 2012 in Chicago. The company will feature its unique HT quick-change system and patented u-tec flexible machining system.
According to company president Preben Hansen, “We made this move to increase our inventory and our staff to better serve the growing ranks of our customers, both end users and distributors alike.” The new location is in Prospect Heights, Illinois, previously home to Heimatec.
It represents a 50% increase in the office and warehouse capacity for this growing supplier to the North American machine tool market. Hansen anticipates hiring new staff for the facility soon.
In related news, Heimatec has introduced complete lines of tooling, each designed for specific brands of machine tools, including the major builders of turning machines used in the North American market, such as Haas, Okuma, Mazak, Spinner, Miyano, Nakamura and others. This full-specification literature by machine brand is immediately available from the company in print and online pdf versions. Interested parties should contact the company. Heimatec also offers its new corporate capability brochure, in which all lines are presented.
For further information on this news release, please contact:
Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane Suite 129
Prospect Heights, IL 60070
Phone: 847-749-0633
Fax: 847-749-2445
Email: info@heimatecinc.com
Website: www.heimatecinc.com
Connect with Heimatec Inc:
—
Heimatec is an international tooling manufacturer, based in Renchen, Germany. Its experienced staff is dedicated to providing customers the most innovative tooling technology possible. In 2010, the company opened Heimatec Inc. in Prospect Heights, IL, near Chicago, to serve its growing North American customer base with sales and service, plus an extensive inventory of products. Heimatec serves the auto, aero, medical, off-highway, rail, energy, woodworking, composites and other industries, as well as an ever-increasing number of machine tool OEM’s worldwide.
Continue reading