Tag Archives: Industrial

High-temp Inert Atmosphere Oven from Grieve

No. 966 is a 1250ºF, electrically-heated, inert atmosphere oven from Grieve, currently used for stress relief of machined steel at the customer’s facility.  Workspace dimensions of this oven measure 24” W x 36” D x 24” H.   18KW are installed in Incoloy-sheathed tubular elements to heat the oven chamber, while a 1000 CFM, 1-HP recirculating blower provides horizontal front-to-rear airflow to the workload.

This Grieve high-temp, inert atmosphere oven features 10” insulated walls, comprising 2” of 1900ºF block and 8” of 10lb/cf density rockwool, aluminized steel exterior, Type 304, 2B finish stainless steel interior, plus inner and outer door gaskets.  The inner gasket seals directly against the door plug, while the outer gasket seals directly against the front face of the oven.  An integral oven leg stand is also provided.

Inert atmosphere construction on this Grieve oven includes pressure gauge, internal high-temperature gasket, all-welded construction in the doorway throat, air jacket on inner oven for cooling, ½” thick cellular silicone rubber atmosphere seal, blower shaft seal, positive latching door hardware, adjustable offset door hinges, outlet with pressure relief, interior seams welded gas-tight and all wall penetrations fitted with compression fittings.  A 650 CFM stainless steel blower pulls air through the air jacket on the inner oven for cooling.

Controls on No. 966 include a digital programming temperature controller, manual reset excess temperature controller with separate contactors and recirculating blower airflow safety switch.

For more information, please contact: THE GRIEVE CORPORATION, 500 Hart

Road, Round Lake, Illinois 60073-2835 USA.  Phone: (847) 546-8225.  Fax: (847) 546-

9210.  Web: www.grievecorp.com. Email: sales@grievecorp.com. Attention: Frank

Calabrese.

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EMAG Announces ECM/PECM Machines Now Offered to North American Market

Leading supplier of electro-chemical technologies introducing new machines for aero, auto, medical and nano markets

Farmington Hill, Michigan – EMAG L.L.C. here today announces the introduction of its ECM and PECM machines to the North American market.  As a longtime European leader in these technologies, the company will sell and support these machines with application engineering, field commissioning and technical service from its Detroit-area location.

Electro-chemical machining takes many forms, but all involve the electrolytic dissolving of metal substrates.  This technique is often utilized in applications involving hard-to-machine materials such as Inconel, high-nickel alloys, titanium etc.

Because ECM is a non-contact machining process with no heat input involved, the process is not subject to the variances inherent in conventional machining, such as tool wear, mechanical stress, microcracking caused by heat transfer, plus surface oxidation and recast layer present with EDM (electrical discharge machining), for example.  By contrast, the ECM process is characterized by stress-free stock removal, smooth and precise transitions in machining contours with burr-free surfaces.  End products from turbine blisks to dental implants and automotive industry products are ideal uses for this technology, according to Tobias Trautmann, product manager for ECM/PECM Products at EMAG ECM.

The many advantages of the EMAG ECM and PECM technologies for the end user include:  low tool wear on the cathode, ideal for batch production; surface finishes to Ra 0.05, depending on the material, suitable for high precision pro

duction in nearly all machining areas; reproducible cutting depth to <20mm; extremely high-precision machining; no negative thermal or mechanical effects on the material, so no changes in microstructures; basic material properties are unaffected; hardness, magnetic and other performance properties are unchanged; nano and extremely thin-walled section contours are possible, critical in aero and medical applications, for example; high repeatability, owing to the consistency of the mechanical components and predictability of the machining conditions; minimal secondary operations; roughing, finishing and polishing in one machine.  The process allows users to employ multiple fixtures and run the process simultaneously.

Standard features offered on the EMAG ECM Basic Series machines are a Siemens S7 controller with full graphics display, current relay and voltage monitor, pH control and conductance monitor, temperature control module, machining area of 1150mm x 950mm (45.27” x 37.40”) and two-handed operator safety controls.  EMAG also provides ancillary equipment interfacing for work cell set-ups, including pre- and post-op cleaning stations and multiple machining units, as well as robotic workpiece handling.

Precise Electrochemical Machining (PECM) machines operate on the same basic principle of electrolytic dissolution, but include a mechanical oscillation mechanism for more intricate 2D and 3D microstructures. All standard machines include EMAG scalable generator technology up to 30,000 Amps, pulse frequencies to 100 kHz and a machine base of MINERALIT® or granite.

The Premium Series further offers precision imaging, surface finishes up to Ra 0.05 (relative to the material) and a high degree of precision in lowering speeds, essential for micromachining.

Complementing this new machine series is the EMAG test laboratory.  Users can examine a variety of test cut scenarios to determine the optimum conditions for machining, fixturing, process performance and materials specification, matching the requirements to the most productive machines and systems available.

For more information:

EMAG LLC
38800 Grand River Avenue
Farmington Hills, MI 48335
Tel: (248) 875-0313
Fax: (248) 477-7784
E-mail: info@usa.emag.com
Web: www.emag.com

Attention: Peter Loetzner

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EMAG Announces Collaboration with Local College for Training

Leading supplier of machine tools partners with Oakland Community College; $200,000 agreement from Michigan New Jobs Training program to create 21 new jobs

Farmington Hills, Michigan – EMAG L.L.C. announces its receipt of a five-year, $200,000 agreement with Oakland Community College (OCC), through the Michigan New Jobs Training (MNJT) program, for the training of 21 new employees in manufacturing technology, CNC machine tools, mechanical maintenance, electrical and robotics disciplines.

Peter Loetzner, EMAG CEO, accepted the award from Dr. Timothy Meyer, chancellor of Oakland Community College, and J. Brooks Patterson, Oakland County Executive, during the Oakland County Economic Outlook Luncheon, held at the Troy Marriott on April 26, 2012.

Beginning the speeches at the event, OCC Chancellor, Dr. Timothy Meyer noted the critical importance of education and training in the creation and retention of manufacturing jobs in Southeastern Michigan, an area hard hit by the recent economic downturn in the auto industry and other manufacturing sectors of the economy.  He then introduced Oakland County Executive J. Brooks Patterson, who continued this theme, citing the recent creation of 36,000 new jobs in Oakland County as well as other awards made to companies who’ve chosen to locate in the area.

Introducing Peter Loetzner, Meyer then detailed the collaboration between OCC and EMAG, noting how the study of mechatronics would raise the skill level of both engineers and the plant workforce to higher levels of technical competence and multi-functional abilities.

During his remarks, Loetzner recounted his own experience as a student in this now rapidly growing field of mechatronics, where mechanical engineering melds with electrical and electronic engineering to help students better understand the inter-relationship of components on a machine.   Mechatronic engineers and field technicians are now highly valued individuals in many industries, Loetzner noted.  He added that EMAG will have at least 20 openings in engineering throughout the next few years at his company, the result of increased sales and the EMAG commitment to serving the North American market from its expanding headquarters in the Detroit area.  He further commented how such programs have the dual advantages of growing the manufacturing base in the area, as well as raising the skill level of the employees, which in turn attracts more businesses to Oakland County.

EMAG has engaged in training for its employees as well as its customers’ programming, operator and maintenance personnel throughout the company’s history, both in Germany and in America.  The company sells its machines to job shops and original equipment manufacturers’ metalworking departments worldwide, with a heavy concentration in the automotive and off-highway machinery markets.

Loetzner thanked the OCC and Oakland County personnel who helped develop this program, especially Meyer, Patterson and Sharon Miller, the vice chancellor of external affairs at OCC.  He concluded his remarks on a humorous note, “As we say in mechatronics, keep thinking INSIDE the box.”

Sharon Miller next spoke at the event, citing the creation of five new jobs programs in the last year, awarded to companies ranging from the start-up mode such as Oxus, a portable oxygen equipment distributor for the medical industry, to the multi-national truck parts supplier Meritor, who added 63 employees in Troy, Michigan as a result of the MNJT program.

Dr. Meyer concluded the speaking with several observations on the nature of education.  He cited the need for institutions to be more proactive in redesigning their curriculum to better suit the needs of the local manufacturing base, plus the need to partner with more companies in the area, as well as community organizations.  “After all,” he concluded, “community is our middle name!”

EMAG equipment covers the entire spectrum of machining processes in the metalworking industry, offering the latest technological advances in turning, drilling, milling, grinding, gear cutting, electrochemical machining and laser welding for the automotive, oil field, power generation and earth moving equipment industries.  EMAG is a trendsetter in the field of vertical turning centers, multi-spindle machining centers and multi-functional production machines, and has become an important partner in the realization of complete process streams in the manufacture of automotive transmission, engine and chassis components.

Oakland Community College is the largest community college in Michigan, and the 21^st largest in the nation.  With five campuses throughout Oakland County, OCC offers degrees and certificates in more than 160 fields including university transfer degrees in business, science and the liberal arts, as well as workforce training and certificate programs.  Approximately 750,000 students have enrolled at the college since it opened in 1965.

OCC also announced an award to Denso, one of the world’s largest suppliers of automotive components, totaling $2.6 million to support the creation of 169 jobs in e-learning, project management, leadership, quality and engineering at the company’s Southfield, Michigan facility.

For more information:

Kristal Kilgore
EMAG LLC
38800 Grand River Avenue
Farmington Hills, MI 48335
Tel: (248) 875-0313
Fax: (248) 477-7784
E-mail: kkilgore@emag.com
Web: www.emag.com

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Vertical Conveyor Oven from Grieve

No. 959 is a 300ºF, electrically-heated, vertical conveyor oven from Grieve, currently used for curing electronic parts at the customer’s facility.  Workspace dimensions of this oven measure 36” W x 89” D x 115” H.   40KW are installed in Incoloy-sheathed tubular elements to heat the oven chamber, while a 6000 CFM, 5-HP recirculating blower provides vertical downward airflow to the workload.

This Grieve vertical conveyor oven features 4” insulated walls, aluminized steel interior and exterior, motor-operated vertical lift door at the loading/unloading opening and two (2) independent doors for access to the workspace.  Twenty-seven (27) product carrier trays, each 30” wide by 14” long, supported at each side by a heavy-duty roller chain, driven by a ½-HP drive motor, controlled by a variable frequency drive, are also included.

Controls on No. 959 include a digital temperature controller, manual reset excess temperature controller with separate contactors, recirculating blower air flow safety switch, plus a tower light to indicate machine status.  The oven is built to exacting JIC/NEMA 12 electrical standards.

For more information, please contact: THE GRIEVE CORPORATION, 500 Hart

Road, Round Lake, Illinois 60073-2835 USA.  Phone: (847) 546-8225.  Fax: (847) 546-

9210.  Web: www.grievecorp.com. Email: sales@grievecorp.com. Attention: Frank

Calabrese.

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AMSAW® Carbide Saws Return To AISTech 2012

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Hi-temp Inert Atmosphere Cabinet Oven from Grieve

No. 855 is a 1250ºF electrically-heated, inert atmosphere cabinet oven from Grieve, currently used for heat treating at the customer’s facility.  Workspace dimensions on this oven measure 38” W x 26” D x 38” H.   40KW are installed in Incoloy-sheathed tubular elements to heat the oven chamber, while a 1500 CFM, 1-1/2 HP recirculating blower provides horizontal airflow to the workload.

This Grieve cabinet oven features 10” insulated walls comprising 2” of  1900ºF block and 8” of 10 lb/cf density rockwool insulation, Type 304, 2B finish stainless steel interior with continuously backwelded seams, plus inner and outer door gaskets with the inner gasket sealing directly against the door plug while the outer gasket seals directly against the face of the oven.

Full inert atmosphere construction further includes a pressure regulator, flow meter, pressure gauge, internal high-temperature gasket, all welded expansion connection in doorway throat, air jacket on inner oven for cooling, ½” thick silicone rubber atmosphere seal, blower shaft seal, positive latching door hardware, adjustable offset door hinges, outlet with pressure relief, interior seams welded gas-tight and all wall penetrations fitted with compression fittings.  A 325 CFM blower pulls air through the air jacket on the inner oven for cooling.

Controls on No. 855 include a special heating/cooling temperature controller to control heating elements for heating and modulating damper on cooling blower for cooling.  The oven also has an SCR power controller and circular chart recorder onboard.

For more information, please contact: THE GRIEVE CORPORATION, 500 Hart Road, Round Lake, Illinois 60073-2835 USA.  Phone: (847) 546-8225.  Fax: (847)546-9210.  Web: http://www.grievecorp.com. Email: sales@grievecorp.com Attention: Frank Calabrese.

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Jumbo 500ºF Walk-in Oven from Grieve

No. 1019 is a 500ºF electrically-heated walk-in batch oven from Grieve, currently used for curing coatings onto large discs at the customer’s facility.  Workspace dimensions on this oven measure 18’ W x 18’ D x 10’ H.   260KW are installed in Incoloy-sheathed tubular elements to heat the oven chamber, while a total of 66,000 CFM generated by two 30-HP recirculating blowers provides combination airflow to the workload.

This Grieve walk-in oven features 6” insulated walls, aluminized steel exterior and interior, 2” thick insulated flooring with built-in oven truck wheel guide tracks and motorized dampers on the intake and exhaust for accelerated cooling of the oven chamber.  The oven was sectioned into four pieces for shipping convenience.

All safety equipment required for handling flammable solvents, including explosion-venting door hardware, is provided on No. 1019.

Controls on this jumbo walk-in oven include an SCR power controller.

For more information, please contact: THE GRIEVE CORPORATION, 500 Hart

Road, Round Lake, Illinois 60073-2835 USA.  Phone: (847) 546-8225.  Fax: (847) 546-

9210.  Web: www.grievecorp.com. Email: sales@grievecorp.com. Attention: Frank

Calabrese.

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MAE Straightening and Wheel Set Presses to Be Represented By American Wera

 North American sales to automotive, heavy equipment, steel, rail, OCTG and other metal fab markets to be handled by leading supplier of machine tools

 

Ann Arbor, Michigan-Effective October 1, 2011, an agreement was reached by American Wera, Inc. here and MAE Götzen GmbH of Erkrath, Germany for representation of the MAE line of straightening presses, wheel set presses and hydraulic presses in the North American market, comprising Canada, Mexico and the U.S. For MAE, American Wera will supply equipment, application engineering, onsite commissioning, training and all after-sale service, operating from its headquarters in Ann Arbor, Michigan and sales & service center in Queretaro, Mexico.  The company’s existing network of sales representatives will handle this new line, under the direction of Product Manager for MAE, Joseph Kemple. 

MAE offers a broad line of manual, semi-automatic and automatic straightening equipment with press forces to 25,000 kN, used particularly in the automotive, heavy equipment, steel, rail and OCTG markets on round, profiled and complex shaped workpieces in lengths up to 100 feet. MAE machines possess the high accuracy and repeatability necessary for extremely tight straightening tolerances on such large workpieces.

Depending upon the workpiece, the type of machine may be electromechanical or hydraulic.  All hydraulic presses are equipped with the MAE patented BiPAC hydraulic control systems for large energy savings.

Finally, MAE also offers special application presses in C-frame, as well as four-column styles with press forces to 10,000 kN. These special application presses are typically used in forming and calibration.

Scott Knoy, vice president of sales for American Wera, states, “We believe the MAE line will complement our existing equipment, making us a greater value adder to current customers, plus it will open new markets where our expertise can be helpful to a variety of end product manufacturers.” 

Executing the agreement were American Wera President Walter Friedrich and MAE Managing Director Ruediger Goetzen.

For more information on this announcement, please contact:

GMTA (German Machine Tools of America) Formerly American Wera
4630 Freedom Drive
Ann Arbor, MI 48108
Phone:  734-973-7800
Fax:  734-973-3053
Web:  www.gmtamerica.com
Email:  scott@gmtamerica.com
Attention:  Scott Knoy
Facebook: GMTA
Twitter: @GMTA_US

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Weld lines prediction: from the Injection Molding Simulation into the Structural Simulation

With aid of the interface SIGMALINK®, the weld lines predicted with the injection molding simulation software SIGMASOFT® can now be mapped into Finite Element Analysis Software and be considered in the structural design of injection molded parts

Schaumburg, IL – Sigma Plastic Services, presents a new functionality of its injection molding simulation software SIGMASOFT®. The simulation of the cavity filling in injection molding allows identifying regions where weld lines are formed, not only on the surface but also through the part’s thickness, with a completely 3D approach. With the interface SIGMALINK® it is now possible to transfer this 3D information into FEA (Finite Element Analysis) Software, to consider the drop in mechanical properties in these regions when performing structural design. A particular advantage of SIGMASOFT® is the fully 3D prediction of the weld lines, which reproduces the weld regions not only on the surface, but also through the part’s thickness, as it occurs in reality.

Weld lines occur as a consequence of the collision of two (or more) flow fronts in the cavity of a mold. This disruption in the homogeneity of the injection molded part causes optical defects, which compromise the surface quality, but also produces a weakening from the mechanical point of view and, under certain circumstances, weld lines can even act as stress concentrators. Therefore, there is a loss in the mechanical properties in the regions where weld lines appear.

Using the “tracer” technology, which has been available for years in SIGMASOFT®, the appearance of weld lines can be reproduced during the filling stage. The location of the weld lines can be described precisely and an indication is given regarding how critical they are. The formation of the weld lines during the filling stage and the way they flow as the packing pressure is applied are predicted accurately in a 3D approach.

The interface SIGMALINK enables exporting (mapping) physical and flow-related properties into commercial software for FEA (such as Ansys, Abaqus, Radios, etc.). Factors such as flow and thermal induced stresses and fiber orientation can be considered in the FEA. With a further expansion of SIGMALINK® it is now possible to export the information about the final position and 3D profile of the weld lines in the structural FEA. In this way, the drop in the mechanical properties produced by the apparition of weld lines can also be considered in the mechanical part design.

In Figure 1 the formation of a weld line region in SIGMASOFT® is presented. The flow front is depicted in grey. The “tracer” particles in orange show clearly that the melt fronts do not collide in a flat region, but that this weld line has a complex 3D profile at the end of the filling and packaging phases.

 

SIGMA (www.sigmasoft.de) is 100% owned by MAGMA (www.magmasoft.de), the market leader in casting process simulation technology based in Aachen, Germany. Our SIGMASOFT® process simulation solution optimizes the manufacturing process for injection molded plastic components. SIGMASOFT® combines the 3D geometry of the parts and runners with the complete mold assembly and temperature control system and incorporates the actual production process to develop a turnkey injection mold and optimized process.

At SIGMA and MAGMA, our goal is to help our customers achieve required part quality during the first trial. The two product lines – injection molded polymers and metal castings – share the same 3D simulation technologies focused on the simultaneous optimization of design and process. SIGMASOFT® thus includes a variety of process-specific models and 3D simulation methods developed, validated and constantly improved for over 25 years. A process-driven simulation tool, SIGMASOFT®, with its comprehensive simulation approach, provides a tremendous benefit to production facilities. Imagine your business when every mold you use produces required quality the first time, every time. That is our goal. This technology cannot be compared to any other conventional “Design” simulation approach employed in plastics injection molding.

New product success requires a different communication between designs, materials, and processes that design simulation is not meant for. SIGMASOFT® provides this communication. SIGMA support engineers, with 450 years of combined technical education and practical experience, can support your engineering goals with applications specific solutions. SIGMA offers direct sales, engineering, training, implementation, and support, by plastics engineers worldwide.

For further information on this announcement, interested parties should contact:

Christof Heisser or Matt Proske

SIGMA Plastic Services, Inc.

10 N. Martingale Road, Suite 425

Schaumburg, Illinois 60173

USA

Phone:  +1 847 558 5600

Email:  cheisser@3dsigma.com or mproske@3dsigma.com

Web: www.3dsigma.com

Agency contact for SIGMA:

Wendy McCormick

Bernard & Company

Palatine, Illinois (Chicago)

USA

+1 847 934 4500

wendy@bernardandcompany.com

www.bernardandcompany.com

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Continental communicates with its subcontractors through MAGMASOFT®

Casting process simulation to automotive industry standards

Continental is one of the five biggest international automotive suppliers worldwide. The two group sectors, Automotive and Rubber, provide a range of products addressed to automotive trends in the areas of safety, environment and information. In 2009, the 143,000 employees in six divisions generated sales of approximately 20 billion euros (~$28B).

Cast components can be found throughout engine, brake system, body and interior components. For this reason, Continental, with its three automotive divisions, is one of the world’s largest consumers of castings. Continental does not produce the castings itself, but instead buys these parts in large quantities from outside vendors. In view of the great importance of these components in its products and systems, the Automotive Group devotes a great deal of attention to its cooperation with foundries. For Continental, it is vital that all suppliers reliably meet their quality standards and can guarantee secure processes. If production lines come to a standstill at Continental – or worse, at Continental’s customers – losses can quickly run into the millions.

 As a direct supplier to carmakers, Continental is in a sandwich position. The company must guarantee product and process quality to its customers and pass on these requirements to its own suppliers. Consequently, continuous audits of partners are used to assure a constant, sustainable productivity and to ensure the use of the most competitive technologies. The same applies to requirements for product and service quality, which must be highly cost effective, as well as comply with project deadlines.

 

Casting simulation as foundry selection criterion

When it comes to the quality of purchased castings, Mustafa Ata, Senior Expert Casting Quality, is in demand in Continental’s Automotive Group. He audits the foundries which supply Continental worldwide. “The quality requirements for castings, which are for the most part installed in safety-relevant areas of cars, are extremely high. The prevailing international standards are supplemented by internal group standards, e.g. with regard to service life, material strength, metallurgical properties (microstructure), machinability of the components and optical appearance,” Mustafa Ata said when describing what he expects from foundries.

From Continental’s point of view, a reliable compliance with this performance catalog cannot be achieved without the foundries using the latest casting technology and tools. In the case of safety components, the group requires its suppliers to use software for casting process simulation, to check the casting process and analyze the results with Continental before production starts. Continental also requires that their foundries be in a position to optimize the process if necessary.

 “Simulation is anchored as an important part of supplier communication. This means that in every casting project, product realization is supported from the very beginning by numerical simulation. We expect our suppliers to possess a simulation tool,” Ata noted, leaving no doubt in this regard.

 

From design to production – but not without simulation

 The casting development process begins at Continental. The design department designs the casting according to the automotive manufacturer’s requirements. The 3D data produced goes to selected foundries to enable the latter to simulate the casting process with suitable software. The simulation checks various factors that are critical for casting quality simultaneously.

 First, the simulation can determine whether the casting was designed in a casting-appropriate manner or whether the design department, in cooperation with the suppliers (simultaneous engineering), needs to readjust the design to permit standard-compliant parts to be reliably produced in a cost-effective casting process. Second, the simulation results can reveal whether, under the specific production conditions of the foundry, a stable, economical process can be established or whether changes need to be carried out.

 

Simulation result: production and delivery security

 As its final result, the simulation provides Ata with the certainty that the foundry can reliably produce and deliver a casting that meets the requirements at optimal costs. Without casting process simulation, such security could only be achieved with multiple casting trials and machining, at costs and project times that are no longer competitive in the automotive industry.

Simulation with MAGMASOFT^® welcomed

In general terms, Continental allows its suppliers to choose which software they use for casting process simulation. But, most foundries opt for the MAGMASOFT^® software from MAGMA Gießereitechnologie GmbH, which Ata welcomes for various reasons.

 MAGMA is the pioneer in casting process simulation software. As a software developer, more casting engineers work at MAGMA than in many foundries. Because of this, MAGMA is regarded as the worldwide market and technology leader and sets the standard in this field.

The simulation results provided by MAGMASOFT^® are extremely realistic.

Empirical checks through real trial castings regularly demonstrate that the results correspond to a large extent with the observable properties of the cast components.

 “Simulation results from MAGMASOFT^® are accepted as reliable by all parties involved in the production process. As a result, they form the basis on which designers, foundrymen and users can discuss component quality and process optimization, further developments and modifications,” according to Ata.

 MAGMASOFT^® offers solutions for all casting processes and process steps. In doing so, the software covers every possible simulation situation which arises at Continental in the cooperation with foundries. Therefore, the partners do not need to deal with different applications.

 In the foundry, MAGMASOFT^® users benefit from the simple operation of the software and the service of the provider, which meet the high demands of the automotive industry.

Continental considering using MAGMASOFT^® itself

 Until now, Continental has only required that its vendors utilize casting process simulation software. However, Continental is now considering using  MAGMASOFT^® itself. In this way, the design of a component could be checked for casting suitability immediately and the feedback loops shortened further. Simultaneously, communication with Continental’s development partners could be improved even more through the common “language” of simulation results.

About software for casting process simulation

Casting process simulation software considers the complete casting process including mold filling, solidification and cooling, and also provides the quantitative prediction of mechanical properties, thermally induced casting stresses and the distortion of cast components. Simulation accurately describes a cast component’s quality upfront before production starts, thus the casting layout can be designed with respect to the required component properties. This results in a reduction in pre-production sampling, but also the precise layout of the complete casting system leads to energy, material and tooling savings for the foundry.

The range of application of MAGMA solutions comprises all cast alloys, from cast iron to aluminum sand casting, permanent mold and die casting up to large steel castings. The software supports the user in component design, the determination of melting practice and casting methodology through to mold making, heat treatment and finishing. This saves costs consequently along the entire casting manufacturing line.

During the last 10 years, the use of casting process simulation has become a valuable business asset for many foundries. MAGMA⁵ now expands the capabilities of casting process simulation and will further accelerate the acceptance of this technology.

About MAGMA

MAGMA offers comprehensive solutions to the metal casting industry, casting buyers and casting designers worldwide. The MAGMA product and service portfolio includes the powerful modular simulation software MAGMASOFT^®,with the newest release MAGMA⁵, as well as engineering services for casting design and optimization.

Today, MAGMASOFT^® is used throughout the metal casting industry, especially for the optimization of cast components in automotive and heavy industry applications.

MAGMA Giessereitechnologie GmbH was founded in 1988 and is headquartered in Aachen, Germany. A global presence and support are guaranteed by offices and subsidiaries in the USA, Singapore, Brazil, Korea, Turkey, India and China. Additionally, more than 30 qualified partners represent MAGMA around the world.

For more information on this release, please contact:

 Christof Heisser

President

MAGMA Foundry Technologies, Inc.

10 N. Martingale Road, Suite 425

Schaumburg, IL 60173

Phone 847-969-1001 ext. 225

Email            cheisser@magmasoft.com

Web            www.magmasoft.com

Agency contact:

Wendy McCormick

Bernard & Company

847-934-4500

wendy@bernardandcompany.com

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