Contact us today:
(847) 934-4500
tdaro@bernardandcompany.com
Contact us today:
(847) 934-4500
tdaro@bernardandcompany.com
Exact Metrology, a comprehensive 3D metrology service provider and hardware sales company, performed a recent inspection on molded caps to showcase the power and capability of multi-part inspections at its Brookfield, Wisconsin office.
Computed tomography (CT) scanning is an x-ray methodology yielding 3D results by placing an object on a rotational stage between an x-ray tube and an x-ray detector, rotating the object 360 degrees and capturing images at specific intervals. Furthermore, CT scanners can easily scan multiple parts at the same time. To render the 3D x-ray model of the object or part, the series of images is reconstructed. CT visualization software can slice in any direction to produce optimal views and images required for the analysis of internal configuration and instant CAD comparison. This software can segment multiple scanned parts, creating individual files for each component. These can be analyzed independently, and all statistics can be evaluated.
The GOM CT scanner used by Exact enables the inspection of complex parts based on volume. It produces the finest details visible throughout the component, simplifying initial sampling, tool correction and inspection tasks during production. It captures complex components including the “inner workings” in a single scanning process, so that the user receives a complete image of the test specimen for form and position analysis or nominal/actual comparisons.
This scanner features a 225 kV X-ray source and a high-contrast 3k X-ray detector that generates a very fine pixel grid (3008 x 2512 pixels), laying the foundation for high-precision detection of the measured components. 5-axis kinematics with an integrated centering table make it easier for the user to position the component optimally in the measuring volume, so that the measurement is always performed with the best possible resolution. Additional features include temperature balancing for metrology applications, an I/O port and photogrammetric calibration. Within the measuring volume (diameter: 240 mm, height: 400 mm) several objects can be measured simultaneously in one scan, further reducing processing times. Thanks to the proven GOM technology, the CT ensures high precision and repeatable measurement results. As with all GOM metrology systems, the control of the device, data acquisition and evaluation are combined in a single software package. This means no additional software is required; the chain from recording the raw data to creating the measurement report is greatly simplified.
Using both the scanner and the software, 30 individual inspection reports were generated on these injection molded caps. Statistical results compared all measurements. Sean Plastine, an Exact Metrology Application Engineer and Greg Groth, Division Manager, were involved in this process. They believe it is significant for the company because it reduces the amount of time needed to get results for customers, thus eliminating the need for measuring 30 parts individually with conventional methods such as CMM, laser or structured light.
Exact Metrology is ISO9001, AS9100 Certified as well as FFL and ITAR Registered.
Exact Metrology, with facilities in Cincinnati, Ohio, Moline, Illinois and Milwaukee, Wisconsin, plus affiliated offices throughout the country, is a comprehensive metrology services provider, offering customers 3D and CT scanning, reverse engineering, quality inspection, product development and 2D drawings. The company also provides turnkey metrology solutions, including equipment sales and lease/rental arrangements.
GOM GmbH
GOM develops, produces and distributes software, machines and systems for 3D coordinate measuring technology, 3D computed tomography and 3D testing based on latest research results and innovative technologies. With more than 60 sites globally and more than 1,000 metrology specialists, GOM guarantees professional advice as well as support and service. More than 14,000 system installations improve the product quality and manufacturing processes in the automotive, aerospace and consumer goods industries.
For information, please contact:
EXACT METROLOGY, INC.
Dean Solberg
20515 Industry Avenue
Brookfield, WI 53045
Local: 262-533-0800
www.exactmetrology.com
deans@exactmetrology.com
Kodlin Motorcycle customizes motorcycles based upon bikes from the legendary American brand Harley-Davidson. Sophisticated technology and an easy-to-use control system are essential—which is why the company chose the Sinumerik 828D CNC from Siemens.
There is no denying it: the Kodlin family has motorcycles in its blood. Master blacksmith Fred Kodlin gave his son Len his first motocross bike for his fifth birthday. There was never really any question about what Len would do when he grew up. Today, the father-and-son team runs the Fred Kodlin Motorcycle workshop, founded by Fred Kodlin back in 1984, in the small town of Borken in the German state of Hessen.
The company is highly specialized: together, father, son and 10 employees customize Harley-Davidson motorcycles. Up to 50 motorcycles leave their shopfloor each year, to the great excitement of their new owners. Many customers simply want to have their series-produced bikes adjusted to suit them better, or to look more individual. Other customers come to the company looking for bigger modifications, such as the installation of a big front wheel, which has a very striking effect and is popular among Harley-Davidson fans.
The most passionate bikers, however, want their bikes to be completely personalized. “These unique bikes cannot be beaten in terms of exclusivity. When it comes to design and technology, we make the virtually impossible possible,” explains junior manager Len Kodlin. In some of these models, the only thing that’s left is the engine, with its unmistakable Harley-Davidson sound: the rest of the bike is made up of components that have been developed and produced entirely by Kodlin. Customers’ budgets are the only thing limiting their imagination. Enthusiasts pay up to $130,000 for these unique cycles. And then, of course, there are also the technical approval restrictions (TÜV, for example).
Avoiding imitations
When fulfilling a customer’s dream of owning a personalized motorcycle, the customizers at Kodlin Motorcycle not only adapt parts, they also manufacture many individual parts themselves. Various styles of footboards, footpegs, turn-signal trim, air filters, engine covers, hand grips and mirror brackets are manufactured individually or in very small series. Outsourcing production could be cheaper in many cases, but for Kodlin, this is not an option. Len Kodlin explains the reasoning behind the decision. “Unique pieces are the basis of our whole company. The risk of copies appearing is simply too great. Our customers pay for something unique and that’s what we give them. This is why we do everything ourselves, from sheet-metal work and welding to milling, turning, painting and assembly,” Kodlin says.
Kodlin has an extremely large range of manufacturing capabilities to prevent imitations and rival products, thus safeguarding its competitive edge. The company invests heavily in production expertise and machinery. Kodlin even has a world manufacturer identifier. This official designation signals that Kodlin is officially a manufacturer that can build and approve motorcycles.
An integrated process from the design to the machine
Anyone who wants to survive the competition as a small, independent customizer needs top-quality CNC machines. That’s why the core of Kodlin’s production process is a PreMill VL 1000 CNC machining center from MMD Werkzeugmaschinen with a Sinumerik 828D CNC system. Len Kodlin, a trained precision mechanic himself, explains what matters to him and his father, “MMD was extremely cooperative and, with the PreMill VL 1000, gave us a machine that meets our needs perfectly. The price/performance ratio was good and with the Sinumerik 828D control—including the intuitive Sinumerik Operate graphical user interface—our core requirement, namely ease-of-operation, was met to our utmost satisfaction.”
The demands on the machine tool and control system are high and diverse. Many simple parts are programmed directly on the machine. For this type of application, it is important for the shopfloor programming to be as simple as it is reliable and efficient. Jan Rosenkranz, a mechanic on the Kodlin team, gets straight to the point, “The ShopMill menu-based navigation makes everything really quick and easy.” He also appreciates the convenient setup functions.
The production of custom parts, which often involves extremely complex contouring, is entirely different. The junior manager creates the programs for these parts separately at an external CAD/CAM workstation and then transfers them to the machine, using a USB stick. This means the machine can remain in operation while the junior manager can design parts for his spectacular creations, far away from production noise, in peace and quiet. Once the blank is in place, the entire machining process itself goes very quickly. With the help of various Sinumerik CNC cycles, the workpiece and the tool are set up quickly and machining on the PreMill VL 1000 can begin.
Len Kodlin specifically mentions the clearly organized folder structure in Sinumerik Operate, which is designed in a similar way to that found on a traditional PC. Meaningful names—such as “Handlebar1-Customer3”—with up to 28 characters can be assigned to the programs. This improves the ability to maintain an overview and products that have already been made can be clearly identified and accessed again at a later date.
The entire production spectrum covered
In terms of production technology, the PreMill VL 1000 offers everything needed for bike parts. The machine gets extra points for its framework construction, which makes it very stable and easily accessible. The majority of the components are less than 500 mm long. However, there are exceptions, such as long fork tubes. With travel paths of X = 1020 mm, Y = 510 mm, and Z = 560 mm, plus a 1200 x 500 mm clamping table, the machine comprehensively covers the spectrum. The 10-kW milling spindle provides the power needed to quickly and precisely machine the parts, which are usually made of aluminum or steel. The changer can be equipped with up to 30 tools and the linear guides on all three axes ensure utmost precision. According to Jens Bubenheim, a sales consultant at MMD, the PreMill VL 1000 achieves a repeat accuracy of ± 3 µm and a positioning accuracy of ± 5 µm, which means that the desired quality is always guaranteed.
A special feature on the Sinumerik 828D CNC scores additional points for high quality, namely the Sinumerik MDynamics technology package with integrated Advanced Surface motion control. The program sequence can be set or adjusted at any time, ensuring that the machine generates an optimal ratio of speed, accuracy and surface quality. Take the turn signal trim, for example. In this case, production accuracy is of less significance. Corresponding settings in MDynamics and the activated Advanced Surface therefore ensure that the machine works with a focus on both surface quality and speed of production.
Contact for journalists and product information:
John Meyer
Marketing Communications Manager
Siemens Industry, Inc.
390 Kent Avenue
Elk Grove Village, IL 60007
T: +1 847 640 1595
E: john.meyer@siemens.com
Website: usa.siemens.com/cnc
Suhner Industrial Products Corp. (Rome, Georgia) is proud to introduce machining units with special guards that protect mechanical and electrical components against contamination from fiberglass dust and fibers, as well as dust from composite and 3D printed products. Suhner offers automated drilling, boring, tapping, threading and other tools for high-production environments on these products throughout North America.
When drilling high quality holes into sheet metal composites and dissimilar material stacks of resin bonded fibers or 3D printed polymer substrates, for example, these dust-protected machining units are an ideal solution. They are universal and can be positioned everywhere alongside the workpiece for precision, automatic machining. Regardless of the complexity of the workpiece or the number of operations that need to be performed, all machining units work at the same time and only the longest operation defines the total cycle time, when the units are used in multiple setups.
Any number of Suhner machining units can be applied from different directions and perform all necessary operations at the same time. Additionally, more operations in a smaller footprint lead to greater time savings, while standard and customized solutions are offered through an optimized modular component system from Suhner. These robust machining units have myriad applications in the automotive, RV, building, appliance, aerospace and electrical industries.
For more information, please contact:
Suhner Industrial Products Corp.
Machining Division
25 Anderson Road SW
Rome, GA 30161 USA
Phone: 706-235-8046
Fax: 706-235-8045
machining.us@suhner.com
Exact Metrology, a comprehensive metrology service provider, recently released the Hexagon RS6 laser scanner, designed for high-speed and accuracy scanning. It scans up to 1.2 million points/sec with a scan rate of 300 Hz. The RS6 also has a wider laser stripe of 150 mm at mid-range and a visual guide that provides real time feedback for stand-off distance.
Built using SHINE technology (Systematic High-Intelligence Noise Elimination), the RS6 laser scanner always delivers full scanning performance, even on the most challenging surfaces. Whether it’s a glossy black plastic automotive body part or a molded carbon-fiber component, this scanner scans without any reduction in quality or productivity. Furthermore, SHINE allows users to scan 99% of parts without touching the scanner exposure. With repeatable mounting (using the Absolute Arm 7 Axis), the scanner can be removed if necessary and replaced without need for calibration. The Hexagon RS6 laser scanner is certified ISO 10360 8on all 7 axis RA8 Absolute Arms.
When compared to other scanners, the RS6 has 3x faster frame rate, 30% wider laser stripe and excellent scanning performance on difficult surfaces with SHINE. With the arm mounted scanner, it is easier to measure due to less preparation, less set up, less settings and scans with full frame, with full line width, all the time.
Exact Metrology is an ISO 9001:2008 and AS9100 Certified Company
Exact Metrology, with facilities in Cincinnati, OH, Moline, IL and Milwaukee, WI and affiliated offices throughout the country, is a comprehensive metrology services provider, offering customers 3D and CT scanning, reverse engineering, quality inspection, product development and 2D drawings. The company also provides turnkey metrology solutions, including equipment sales and lease/rental arrangements.
Exact Metrology offers a complete line of portable scanning and measurement technologies as well as contract measurement for 3D laser scanning services, reverse engineering services, non-contact inspection, metrology services, and 3D digitizing. The company’s newest equipment includes a CT Scanner, the first in America being used for metrology rather than medical testing. Exact sells and rents metrology equipment solutions, in addition to providing testing as a service and application software training.
For information, please contact:
EXACT METROLOGY, INC.
Dean Solberg
20515 Industry Avenue
Brookfield, WI 53045
Local: 262-533-0800
www.exactmetrology.com
deans@exactmetrology.com
EXACT METROLOGY, INC.
Steve Young
11575 Goldcoast Drive
Cincinnati, OH 45249
Local: 513.831.6620
Toll Free: 866.722.2600
www.exactmetrology.com
stevey@exactmetrology.com
Pomona, CA – NOARK Electric is proud to announce the release of the new Ex9CA Safety Contactor. The NOARK Ex9CA Safety Contactor is designed for use in safety function applications. It offers unique features that allow the design of safety control circuits with current ratings up to 38A. The Normally Closed (NC) Auxiliary contact is a mirror contact to the main contacts and is mechanically linked to the Normally Open (NO) Auxiliary contacts. This allows for optimal design selections in SRP/CS*. Applications for the Ex9CA include: E-stops, light curtains, safety gates and safety interlocks.
The NOARK Electric Ex9CA is equipped with a permanent transparent cover that prevents manual operation and provides easy identification of the device status. They are available with either AC or DC operating coils. DC coil models are equipped with integrated surge suppression. Each unit is clearly identified by the prominent red front cover marked with a mechanically linked contact symbol. They install easily on 35mm DIN rail or on panels. Like all NOARK Electric products, the Ex9CA is back by a 5-year limited warranty.
NOARK Electric is a global manufacturer of low-voltage electrical components for industrial manufacturing applications. We specialize in motor controls and protection for original equipment manufacturers. Our mission is to provide customers with the highest quality products at an exceptional value and back them with world-class service and support. Every NOARK product is tested and certified to the highest standards and covered by our exclusive five-year limited warranty.
Source:
NOARK Electric
2188 Pomona Blvd.
Pomona, CA 91768
626.330.7007
na.noark-electric.com
For more information, please contact:
Mark Mathews, Marcom Manager
Phone: 626.330.7007 x. 103 • Email: mark.mathews@noark-electric.com
This Grieve oven is a 1250°F (667°C) inert atmosphere oven, currently used for heat treating firearms components at the customer’s facility. Workspace dimensions of this oven measure 48” W x 48” D x 36” H. 30 KW are installed in Incoloy sheathed tubular heating elements, while a 1400 CFM, 1-1/2 HP recirculating blower provides horizontal airflow to the workload. Inert atmosphere ovens protect parts from oxidation using any non-flammable gas such as nitrogen, argon or carbon dioxide.
This Grieve inert atmosphere oven features 12” insulated walls, all interior seams welded gas-tight, an air jacket on the inner oven for cooling, 16” high integral oven stand, 16-gauge 304 stainless steel interior and enamel-painted aluminized steel exterior. The oven is reinforced for 2000 lb. loads, allowing the customer’s part rack to sit on the oven work space floor.
The oven meets all requirements for inert atmosphere construction, including those in NFPA 86, FM and OSHA standards.
Controls on this Grieve oven include a programmable temperature controller with data logging, capability, 975 CFM cooling blower with air flow safety switch and automatic purge solenoid. An inert atmosphere inlet (1/2” NPT) with pressure regulator maintains positive pressure within the oven.
For more information, please contact:
THE GRIEVE CORPORATION
500 Hart Road
Round Lake, Illinois 60073-2835
Phone: (847) 546-8225
Fax: (847) 546-9210
Web: www.grievecorp.com
Email: sales@grievecorp.com
Attention: Frank Calabrese.
Platinum Tooling Technologies, Inc., the exclusive North American importer of Heimatec Live Tools and Angle Heads, Tecnicrafts Swiss Collets and Guide Bushings, Henninger Spindle Speeders and AMF Cleaning and Marking tools, recently created a video highlighting the products they would have shown in their booth at IMTS this year.
Preben Hansen, company president, presented the various product lines Platinum Tooling offers and highlights the areas of expansion since the last IMTS show in 2018. Platinum Tooling Technologies, Inc. has a wide selection of machine tool accessories for most machine brands.
Hansen demonstrated the u-tec® flexible changing system for Live Tools offered from their flagship brand, Heimatec. The tool featured was an ER 32 output cross-working tool for a BMT style turret. While standard ER 32 collets can be used in this tool, Hansen explained the beauty of the built-in changing system designed to receive a variety of adapters for different applications. With this system, the customer realizes both flexibility and cost savings.
Due to the budgetary restraints caused by COVID-19, Hansen commented that many buyers are interested in buying tools that can help them do more with their existing machines, rather than investing in new equipment. One example shown was a twin spindle tool which creates a second output from a single turret position. Another tool featured was an adjustable angle tool that allows users to produce a feature on the workpiece with a compound angle without having to re-fixture the part.
In addition, Heimatec offers a wide range of Static Tools to complement their Live Tools. This includes boring bar holders, facing holders, standard and half index turning tools as presented. Other new developments from the company include CAPTO output tooling and Live and Static Tools for Citizen machines. Platinum Tooling stocks many of these tools at their headquarters in Prospect Heights, Illinois.
The last tool highlighted from the Heimatec line was a Machining Center Angle Head weighing 12 pounds with an ER 25 output that can hold a 5/8” cutter. At this weight, the tool can be used with almost any Automatic Tool Changers on the market. This is just one of many Angle Head styles offered by Platinum Tooling. As with Live Tools, most Angle Heads are designed with the u-tec® flexible changing system.
The Tecnicrafts line is another area of expansion featured by Platinum Tooling. Collets and Guide Bushings for Swiss type CNC Lathes, specialty collets for CNC cutter grinders as well as 5C & 16C Collets are included in their selection. These high-quality workholding tools are offered in a wide variety of styles and sizes. Many popular items in inch and metric sizes are stocked at Platinum Tooling.
Speed Increasers and Custom Angle Heads from Henninger are also offered through Platinum Tooling. Speeder types include mechanical, air, and motor driven. Mechanical driven speed increasers provide rpm up to 50,000, while air and high frequency speeders offer rpm up to 80,000.
Lastly, Hansen introduced the Cleaning and part Marking tools supplied by AMF. Typically used in toolholders utilizing ER Collets or Weldon clamping systems, these tools can be used independently or in conjunction with each other during the machining process. The high-speed marking tool will permanently mark the workpiece while the cleaning tool washes away unwanted chips. New for Platinum Tooling this year is the AMF gripper. This product is operated pneumatically by compressed air or hydraulically with coolant via the machine spindle for repositioning the workpiece.
Platinum Tooling prides itself on representing the highest quality machine tool accessories in the marketplace. They offer standard and custom tools throughout their product lines to help with the most challenging applications.
A new Platinum Tooling Image Catalog is now available upon request featuring all of the products lines shown in the video.
For more information, please contact:
Preben Hansen, President
Platinum Tooling Technologies, Inc.
16 East Piper Lane, Suite 128
Prospect Heights, IL 60070
847-749-0633
www.platinumtooling.com
phansen@platinumtooling.com
Brochure Provides Technical Data and Feature Details on Popular, Economically Priced Unit
Suhner Industrial Products recently released a revised 6-page color brochure detailing their ECONOmaster® drilling unit. The ECONOmaster® line is made in the USA and is suitable for multiple materials, such as metal, wood, and plastics.
The revised brochure offers detailed information, including technical data, product features, specifications and mechanical drawings. It features speed & feed charts as well as a full range of collet sizes available. Optional mounting stand and details for 2 spindle multi-head & adapters are also shown. The final page includes a part numbering matrix that is easy to understand and helps the customer order the perfect unit.
The ECONOmaster® drilling unit is affordably priced at just over $3,000 for the basic unit. It is in stock for immediate delivery or customizable to suit the customers application.
For more information, please contact:
Suhner Industrial Products Corporation – Machining Division
25 Anderson Road SW
Rome, GA 30161 USA
Phone: 706-235-8046
Fax: 706-235-8045
Machining.us@suhner.com
www.suhner.com
User benefits include seamless network integration, integrated drive safety, versatility, easy commissioning and servicing
Siemens is extending its drive portfolio in the safety extra-low-voltage range for 24-48V EC motors by introducing a new servo drive system named Simatic Micro-Drive. The new system with UL and CE marked components consists of the PDC (Profidrive Control) servo drive in conjunction with a flexible range of motors and connecting cables from product partners.
Simple connectivity to Simatic programmable logic controllers (PLCs) helps significantly reduce the engineering workload, while integration into Siemens automation technology via its TIA Portal makes for simple commissioning and servicing. Attributes such as smart encoders and one-button tuning add to its plug-and-play startup. Communication takes place over Profinet using Profisafe and Profidrive profiles. The new Safety Integrated function SLT (Safely Limited Torque) limits torque by monitoring motor current in running operation.
The Simatic Micro-Drive will offer units from 100 watts to 1 kilowatt and allow side-by-side rail mounting. The Micro-Drive PDC is available in a standard (only hardwired Safe Torque Off (STO)) and fail-safe version. STO, SS1, SLT, SLS, and SSM Safety Integrated functions are included with the Micro-Drive F variant. TIA Portal can be used to activate the safety functions with a Fail-safe PLC via PROFIsafe. Operating data can be transmitted directly to the controller from the Micro-Drive and transferred to Cloud-based platforms such as MindSphere over MindConnect.
To address its customers’ requirements with maximum flexibility, Siemens utilizes product partnerships with companies such as Dunkermotoren, ebm-pabst, Harting and KnorrTec when it comes to the motors and cables used with Micro-Drive. The servo drive system is suited to a wide range of diverse applications such as precise positioning, shuttles for storage and retrieval machines or warehousing systems, automatic guided vehicle systems (AGVs) and medical technology.
Siemens expands its drive portfolio with a new extra-low-voltage drive for 24–48V EC motors. The new Micro-Drive system brings industrial networking and integrated safety to a wide range of applications including battery operated equipment.
Website: http://usa.siemens.com/micro-drive
Siemens Digital Industries (DI) is an innovation leader in automation and digitalization. Closely collaborating with partners and customers, DI drives the digital transformation in the process and discrete industries. With its Digital Enterprise portfolio, DI provides companies of all sizes with an end-to-end set of products, solutions and services to integrate and digitalize the entire value chain. Optimized for the specific needs of each industry, DI’s unique portfolio supports customers to achieve greater productivity and flexibility. DI is constantly adding innovations to its portfolio to integrate cutting-edge future technologies. Siemens Digital Industries has its global headquarters in Nuremberg, Germany, and has around 75,000 employees internationally.
Siemens Corporation is a U.S. subsidiary of Siemens AG, a global powerhouse focusing on the areas of power generation and distribution, intelligent infrastructure for buildings and distributed energy systems, and automation and digitalization in the process and manufacturing industries. Through the separately managed company Siemens Mobility, a leading supplier of smart mobility solutions for rail and road transport, Siemens is shaping the world market for passenger and freight services. Due to its majority stakes in the publicly listed companies Siemens Healthineers AG and Siemens Gamesa Renewable Energy, Siemens is also a world-leading supplier of medical technology and digital healthcare services as well as environmentally friendly solutions for onshore and offshore wind power generation. For more than 160 years, the company has innovated and invented technologies to support American industry spanning manufacturing, energy, healthcare and infrastructure. In fiscal 2018, Siemens USA reported revenue of $23.7 billion, including $5.0 billion in exports, and employs approximately 50,000 people throughout all 50 states and Puerto Rico.
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