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Tag Archives: Sinumerik 828D

Scalable Automation and Drive Technology Package for Tapping Centers

tapping_center_package_from_siemens

  • Package for tapping centers consisting of compact CNC, frequency converter with triple overload capability and high-speed electric motor
  • For ultra-fast tool changes: spindle start-up from 0 to 24,000 revolutions/minute in less than one second
  • Scalable functions and performance thanks to control hardware variants
  • High speed for high-speed cutting with small tools

Siemens has put together a scalable package of coordinated automation and drive components specifically for tapping centers. It consists of the Sinumerik 828D compact CNC with new panel processing units PPU2xx.3 of various performance classes as control hardware and the new variant of the Sinamics S120 Combi drive with triple overload capability. The package is completed with the new Simotics M-1PH8 Premium Performance main motor, which can achieve high speeds.

The productivity of tapping centers can be increased considerably due to the specially coordinated components, the powerful control system hardware, the converter with enhanced overload resilience and the high-speed main motor from Siemens. For example, the spindle can be started up from 0 to 24,000 revolutions per minute in less than one second. This saves considerable time, particularly with tapping center applications featuring frequent tool changes.

The Siemens range is also especially suitable for the increasing number of applications with freeform surfaces and high surface quality, for example cell phone components, which are manufactured with small high-speed cutting (HSC) tools and have short machining times. The tapping center’s maximum machine dynamics can be utilized to the fullest extent with the scalable performance spectrum, for example the different control hardware variants PPU 260.3 or 280.3 for the Sinumerik 828D compact CNC.

Background information

Tapping centers are designed as machine tools with small work spaces for milling, drilling and thread machining, and are frequently used to manufacture hard disk and mobile phone housings, for example. These are made out of lightweight materials using small tools and at high speeds.

For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.

Follow us on Social Media:
Twitter: www.twitter.com/siemens_cnc_us
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The Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly automation and drive technology, industrial software and technology-based services. The Sector’s comprehensive portfolio covers the entire industrial value chain, from product design, engineering and production to services. Siemens enhances its customers’ productivity, efficiency, and flexibility in a wide variety of different industries. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Divisions Industry Automation, Drive Technologies and Customer Services as well as the Business Unit Metals Technologies.

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Powerful Control Hardware for Compact CNCs

Siemens has developed new control hardware with greater computing power for its panel-based Sinumerik 828D and Sinumerik 828D Basic compact CNCs for turning and milling applications.

Siemens has developed new control hardware with greater computing power for its panel-based Sinumerik 828D and Sinumerik 828D Basic compact CNCs for turning and milling applications.

  • New PPU2xx.3 hardware for Sinumerik 828D and Sinumerik 828D Basic
  • More computing power and operation — up to twice as fast
  • Ruggedly built for use in harsh industrial environments
  • For Sinumerik 828D Basic, there is now only one piece of hardware
    for turning and milling
  • Trouble-free conversion from the previous version to new hardware

Siemens has developed new control hardware with greater computing power for its panel-based Sinumerik 828D and Sinumerik 828D Basic compact CNCs for turning and milling. The new PPU2xx.3 panel processing units replace the previous PPU2xx.2 generation and are available for all six versions of the Siemens compact CNC.

The greater computing power has significantly accelerated the operating speed of the Sinumerik Operate graphical user interface during commissioning, programming and operation. For example, when changing operating areas, the screen forms are loaded almost twice as fast as before.

The new PPU2xx.3 hardware for Sinumerik 828D and Sinumerik 828D Basic has a more rugged design than the previous version so that it can be used in harsh industrial environments, and it is also better protected against wiring errors during installation in a control cabinet. Additionally, the Sinumerik 828D Basic can now also be used for turning and milling on one piece of hardware. This reduces costs, especially in regards to spare parts.

PPU2xx.3 has the same dimensions and connectors and is fully compatible with version PPU2xx.2. This ensures trouble-free conversion to the new hardware, which requires Sinumerik 828D V4.5 SP3 software or higher.

 

For more information about Siemens CNC solutions for the machine tool industry, visit our website: www.usa.siemens.com/cnc.

For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.

Follow us on Social Media:

Twitter:  www.twitter.com/siemens_cnc_us

Facebook: www.facebook.com/SiemensCNC

The Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly automation and drive technology, industrial software and technology-based services. The Sector’s comprehensive portfolio covers the entire industrial value chain, from product design, engineering and production to services. Siemens enhances its customers’ productivity, efficiency, and flexibility in a wide variety of different industries. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Divisions Industry Automation, Drive Technologies and Customer Services as well as the Business Unit Metals Technologies.

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Siemens Showcases Family Of CNC At IMTS, Booth E-5010

BOOTH E-5010: Click here to add Siemens to your IMTS Show Planner!

 

Siemens SINUMERIK Family

Siemens SINUMERIK Family

From the job shop to the retrofit operation, moldmakers to mass production departments at the world’s leading auto, aero and medical manufacturers, Siemens continues to push the envelope on CNC technology.  With the introduction of the Sinumerik 808D at IMTS in 2012, we took a bold step into the job shop world, as this basic CNC brings the power, flexibility and reliable performance of Siemens technology to the job shop.  Already accepted as an OEM component by numerous mill and lathe builders, the 808D provides job shops the unique opportunity to apply advanced and unmatched CNC power to their existing machines, breathing “new life into old iron,” as the saying goes.

The 808D rounds out the growing family of CNC models from Siemens, which now spans the range from the most basic 3-axis machines to dedicated milling and turning center controls in the Sinumerik 828D to CNC for the most advanced five-axis machining centers, with full robotic integration, secondary ops management and transfer line capability, all on a single control, the Sinumerik 840D sl solution line, still the benchmark by which all other CNC technology in the market is judged.  Simply put, nobody matches the muscle of Siemens.  Come to booth E-5010 and see the difference.   Productivity in Motion!

For more information about Siemens CNC solutions for the machine tool industry, visit the website: www.usa.siemens.com/cnc.

Please forward all inquiries to:

SIEMENS INDUSTRY, INC.
DRIVE TECHNOLOGIES
MOTION CONTROL
MACHINE TOOL BUSINESS
390 Kent Avenue
Elk Grove Village, IL 60007
Phone: 847-640-1595
Fax: 847-437-0784
Web:  www.usa.siemens.com/cnc
Email:  SiemensMTBUMarCom.sea@siemens.com
Attention:  John Meyer, Manager, Marketing Communication

Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter:  www.twitter.com/siemens_cnc_us.

Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.

The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.

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AeroDef 2014 Siemens Round-Up: Machine Tool Solutions That Increase Aerospace Part Manufacturing Productivity

Did you miss Siemens at AeroDef 2014? Here’s what you missed!

At this year’s AERODEF conference in Long Beach, California, Siemens will demonstrate new CNC solutions and services for machine tool builders and end-users.  Under the theme, “Productivity in motion,” the presentation will focus on turnkey solutions for the aerospace manufacturing industry.

Broad-based CNC competence: Siemens will be demonstrating how productivity, flexibility and safety can be increased in CNC production with an array of smart additions to its Sinumerik portfolio

For the aerospace market, the Sinumerik 840D sl offers the latest in CNC technology that increases machine tool performance and user productivity.  The 840D sl is a universal and flexible CNC system based upon the innovative Sinamics S120 drive platform that can be used for up to 31 axes.  It is a distributed, scalable, open and inter-connecting system offering a wide range of specialized functions for milling, drilling, turning, grinding, handling and robotics technologies.  It offers users innovative features that increase productivity on the manufacturing floor, especially the challenging aerospace segments of high-speed and five-axis machining.

For the job shop, the Sinumerik 828D numerical control is the ideal CNC solution for mid-range machine tools.  It is designed to address the needs of complex milling and turning machines in the job shop segment by combining CNC, PLC, operator panel and axis control for six CNC measurement circuits into a single, robust operator panel.

The 828D is capable of full graphical, high-level language command and supports ISO programming that is customary in the United States.  Programming time can be further reduced for small-batch production with the use of the ShopMill and ShopTurn graphical workstep programming system, while high-level language programming can be used in conjunction with programGuide to significantly reduce programming times for large-scale serial production.

With the introduction of the Sinumerik 828D, extensive online help animations and a new type of input prompting system with moving picture sequences provide the basis for exceptional user convenience.  USB, Compact Flash (CF) card and Ethernet ports enable high-speed data transfers onto storage media or integration of the control system into corporate networks.

SOLUTIONS FOR CNC TRAINING

Recently introduced to the American machine tool industry, and based upon the new Sinumerik Operate graphical user interface, SinuTrain is the ideal solution for control-identical CNC training.

With SinuTrain, actual NC programs are developed and simulated, to speed the program generation protocol.  In this manner, machine tool operators not only learn the control language commands, but they also visualize part programs on a PC screen that are identical to the machine tool’s screen.  As an additional benefit, programs generated through SinuTrain can then be used on actual machines.

Offered in several languages, SinuTrain is available for different needs and budgets including a trial version, a study version, a single-user license and an educational license.

For more information about advanced CNC solutions for the aerospace industry,
please visit:  www.usa.siemens.com/aerodef-pr.

Download this article as a PDF: Siemens AeroDef14

Download the Siemens Aerospace Brochure: Siemens Aerospace

Download the SINUMERIK Integrate Run MyRobot Brochure: SINUMERIK Run MyRobot

For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.

Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter:  www.twitter.com/siemens_cnc_us.

Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.

The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.

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Fabtech 2013: Siemens Sinumerik 840D sl

Open, flexible, powerful – Siemens Sinumerik 840D is the premium CNC for machine tools.

View the Sinumerik 840D sl Brochure and visit Siemens at Fabtech, Booth S-4686.

For additional product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.

Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter:  www.twitter.com/siemens_cnc_us.

Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.

The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.

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Siemens to Present Innovations for Greater Machine Tool Productivity

BOOTH E-5010

CHICAGO — At this year’s International Manufacturing Technology Show (IMTS) in Chicago, Siemens will introduce new solutions and services for machine tool manufacturers and end-users.  Under the theme, “Productivity in Motion,” the presentation will focus on turnkey solutions for the job shop, aerospace, automotive, mold/die and medical part manufacturing industries.

For machine tool builders and end-users, Siemens will exhibit the newest innovations in CNC (Computer Numerical Control), motor and drive technology, as well as new value-adding services ranging from condition monitoring and manufacturing IT to innovative solutions for CNC training and machine tool retrofits.

Highlighting the booth for attendees will be a raffle to win a Harley-Davidson motorcycle, as well as the opportunity to register for a 60-day free trial license on Sinutrain, the full suite of Siemens CNC training modules.

NEW CNC SOLUTION FOR THE SHOPFLOOR

New at IMTS 2012, Siemens will introduce a shop floor CNC specifically designed and engineered for the 230V, three-phase) economy-priced market, with up to three-axis plus spindle control capability in milling or turning applications.  Offered as a package with Siemens Sinamics drives and Simotics motor solutions, this new control will be demonstrated on a knee mill, during the show.  This new CNC will be available for both OEM machine builds and in-the-field retrofit.

SOLUTIONS FOR THE JOB SHOP

Introduced at IMTS 2010 and already a world-class force in the mid-range machine tool market, the Sinumerik 828D will be running on various machines and simulators in the booth.  New for IMTS 2012, the Sinumerik 828D BASIC T (turning) and BASIC M (milling) will also be on display, expanding this range of Siemens CNC to enhance job shop performance in all segments of this market.

The Sinumerik 828D BASIC T is designed to address the needs of shopfloor turning machines.
It combines CNC, PLC, operator panel and axis control for five axes/spindles, including live tooling.  Milling and drilling operations on a turning machine, both for face and peripheral surfacing, are therefore possible.   In tandem with the new Sinamics S120 Combi drives package, the 828D BASIC T represents a new level of efficiency and virtually maintenance-free operation, as the fans, hard disks and batteries of past CNC generations are eliminated.

Likewise, the new Sinumerik 828D BASIC M class features the same quality performance as the T class, for use on milling machines.  Even in complex moldmaking operations, mirror-smooth surfacing and reduced machining times are enabled.  Again, in tandem with Sinamics S120 Combi drives package and Simotics feed and spindle motors, the 828D BASIC T will operate a milling machine at the highest level of performance possible.  Superior axis and spindle dynamics within a broad speed bandwith yield quality workpieces, every time.

All the other benefits of the Siemens CNC family, including the Sinumerik Operate graphical user interface platform as well as ShopMill and ShopTurn easy programming are offered in these new 828D CNCs.

The Sinumerik 828D is capable of full graphical, high-level language command and supports ISO programming that is customary in the United States.  This control family is ideal for single-part and small-batch production.  Programming time can be further reduced for small-batch production with the use of the ShopMill and ShopTurn graphical workstep programming system, while high-level language programming can be used in conjunction with programGuide to significantly reduce programming times for large-scale serial production.

Also included with this expansion of the Sinumerik 828D family of CNC, modern PC and mobile phone technology are also available to the mid-range machine tool.  Extensive online help animations and a new type of input prompting system with moving picture sequences provide the basis for exceptional user convenience. USB, Compact Flash (CF) card and Ethernet ports enable high-speed data transfers onto storage media or integration of the control system into corporate networks.

Through the use of its Easy Message functionality, the Sinumerik 828D family offers production status monitoring by text messaging (SMS). Depending on the recipient’s profile settings, the machine tool can transmit information about workpiece machining status, report on the tool condition currently in use and send machine maintenance bulletins to a mobile phone, anytime and anywhere.  These combined functions are designed to help keep machine downtime to a minimum.

STILL THE HIGHEST STANDARD IN CNC

Still the highest technology standard in the industry, the Sinumerik 840D sl CNC makes
another series of advancements, all being demonstrated at this year’s show. The system platform
offers a comprehensive range of functions for machine tools.  This universal control covers wide-ranging machining technologies used in metalworking operations such as turning, drilling, milling, grinding, laser machining, nibbling and punching, plus it can be used in multi-tasking machines such as turn-mill or mill-turn centers.  Whatever the application, Sinumerik 840D sl leads to maximum productivity for the job shop or industrial-scale production department, as well as optimum surface quality for all mold and tool building applications.

Sinumerik Operate

Sinumerik Operate is the graphical user interface that provides an integrated milling function for turning machines or integrated turning function for milling machines.

With the benefit of modern touchscreen operation, the new Sinumerik operator panel OP 019, now extended to include the new Power Control Unit (PCU) 50.5, allows high-speed key actuation at the large 19-inch glass front, which conforms to the IP66 protection rating.  Another new feature of the OP 019 design is the wide LEDs, which allow the operator to clearly visualize every key actuation, no matter what the angle of vision, and an integrated key lock helps safeguard against operating errors. The new operator panel is able to provide a basic machine display with three or four channels showing up to 13 axes.

Sinumerik Ctrl-Energy

Sinumerik CTRL-E is the new green high achievement in CNC operation, designed for the strict requirements of the international energy efficiency standard EN16001.  It provides a full assessment of the energy consumed by the machine tool in every cycle, on every part produced and throughout the machine’s life cycle.  Specific power loads can be shut down automatically during downtimes, plus generated braking energy can be stored or fed back into the power grid.  In this way, Siemens Sinamics drives package are achieving up to 99% energy efficiency, while Simotics motors are likewise running 90%+ levels, unprecedented in the machine tool market previously.

Sinumerik Integrate is an onboard CNC solution that allows machine tool data to be integrated quickly, simply and reliably into other company processes.  This IT integration of production processes allows managers, machine operators, part programmers, maintenance engineers and machine tool builders to be inter-connected with each other and integrated into the overall system by means of defined processes.  Sinumerik Integrate facilitates this network by concentrating IT-related functions into a single process suite, using six different available modules that cover every aspect of the machine tool integration process.

SOLUTIONS FOR AEROSPACE

For the aerospace market, the Sinumerik 840D sl is the latest in CNC technology that increases performance and user productivity.  It is a universal and flexible CNC system featuring the innovative Sinamics S120 drives that can be used with up to 31 axes.  It is a distributed, scalable, open and
inter-connecting system, offering a wide range of specialized functions for milling, drilling, turning, grinding and handling technologies, with full kinematic transformations for optimum machining and surface quality.

Sinumerik 840D

The Sinumerik 840D offers users innovative features that increase productivity on the manufacturing floor, especially the challenging segments of high-speed and five-axis
aerospace machining.

Connectivity is the watchword in aerospace at this year’s show.  From a single solution provider, machine builders and end users alike can enjoy full and seamless connectivity of their CNC and PLC technologies, plantwide and worldwide among facilities, as Siemens provides its international network of support to all facilities, in all operating and conversational languages.  Hardware and software solutions from a single source are available, to the scale and scope needed by any aerospace OEM or tier vendor.

SOLUTIONS FOR AUTOMOTIVE

In the automotive industry, Siemens continues to solidify its position with the Transline System Solution, the solution for automotive powertrain.  This system integrates diverse metalcutting technologies such as milling, drilling, turning and grinding, and the assembly of powertrain parts, under a common system architecture.  With the introduction of the Flexible Assembly Configuration System (FACS), Siemens has now also streamlined the line changeover world in dramatic fashion.  What took weeks now takes hours.

Based on the new Sinumerik 840D sl, Simatic PLC and Simotics motor technologies, Transline solution line transforms the company’s concept of “productivity in motion” into a real-world application for total factory automation.  By specifying Transline, machine tool users benefit from faster start-up times, better equipment serviceability and increased productivity.  Operator cross-training and workcell operation are further enhanced.

SOLUTIONS FOR MANUFACTURING EXCELLENCE

During the show, Siemens will also have displays of its Totally Integrated Automation (TIA) services, as well as Siemens Safety Integrated and other production network offerings.  TIA Portal, enables the design and configuration of all process automation from a single computer screen, along the entire process supply chain.  Siemens Safety Integrated for Factory Automation comprises advanced drive technologies, automation systems, operator control and machine monitoring, fail-safe communications and safe industrial control advancements.

SOLUTIONS FOR CNC TRAINING, CUSTOMER SUPPORT AND MOBILE APPS

SinuTrain, the Siemens package of CNC training software on CD-ROM, provides milling and turning machine operators with a high degree of practical hands-on experience, prior to using the CNCs on their actual machines.  It is designed to run on Windows XP or Windows 7 operating systems and is the optimal solution for machine tool control-identical simulation training.  It installs and operates with less memory, so other work can easily be accomplished during simulation of the machining.

With SinuTrain, actual NC programs are developed and simulated, using a direct connection to the company’s CAD systems to further speed the program generation protocol.  In this way, machine tool operators not only learn the control language commands, but they also visualize part programs on a PC screen that are identical to the actual machine screen.  As a further benefit, programs generated through SinuTrain on the PC software can then be used on the machines.

A FREE 60-DAY TRIAL LICENSE of Sinutrain will be available to all show attendees.

My Documentation Manager allows Siemens CNC users to customize online service and operations manuals to suit their specific machine tools.

New mobile apps for iOS and Android devices that are now available from Siemens will be demonstrated, including Easy CNC with G-code compatibility conversion, Motion World, the Siemens customer magazine for CNC automation and CNC4you.

Other exhibits on display in the Siemens booth include the new Simotics 1FK7 / 1FT7
high-inertia servomotors, the 1PH8 main spindle motor, linear motors and direct-drive torque motors that contribute to the increase in machine performance.  The exhibition will also focus on machine tool retrofit, field service, customer service, spare parts and repair, all of which support the machine tool builder and end-user.  Special displays will also feature Siemens solutions for medical part manufacturing and power generation.

In the booth’s theater area, educational seminars about CNC technology, Product Lifecycle Management (PLM) developments, factory automation and more will be presented.

Finally, Siemens will have active participation in the Automation Pavilion being held at IMTS 2012, directly adjacent to the Siemens booth in the East Hall.

For more information about Siemens CNC solutions for the machine tool industry, visit our website: www.usa.siemens.com/cnc.

Please forward all inquiries to:

SIEMENS INDUSTRY, INC.
DRIVE TECHNOLOGIES
MOTION CONTROL
MACHINE TOOL BUSINESS
390 Kent Avenue
Elk Grove Village, IL 60007
Phone: 847-640-1595
Fax: 847-437-0784
Web:  www.usa.siemens.com/cnc
Email:  SiemensMTBUMarCom.sea@siemens.com
Attention:  John Meyer, Manager, Marketing Communication

Follow us on Facebook: www.facebook.com/SiemensCNC or Twitter:  www.twitter.com/siemens_cnc_us.

Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.

The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.

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