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Tag Archives: Machinery

2000°F Gas-Heated Box Furnace for Heat Treating and High Temp Testing

871rt

No. 871 is a 2000°F (~1093.3°C) gas-heated box furnace from Grieve, currently used for heat treating and high temperature testing. 650,000 BTU/HR are installed in three modulating natural gas burners with a floor mounted combustion air blower. Workspace dimensions are 30” wide x 48” deep x 30” high.

The unit has 7” insulated walls comprised of 5” of 2300°F ceramic fiber and 2” of 1700°F block insulation. The 6½” floor insulation is made of 4½” of 2300°F firebrick and 2” of 1900°F block insulation. The plate hearth is made of firebrick and is supported by firebrick piers.

For more information, please contact:Controls onboard No. 871 include a Partlow MRC 7000 recording and programming temperature controller and an electrically-operated vertical lift door.

THE GRIEVE CORPORATION
500 Hart Road
Round Lake, Illinois 60073-2835
USA
Phone: (847) 546-8225
Fax: (847) 546-9210
Web: www.grievecorp.com
Email:  sales@grievecorp.com
Attention: Frank Calabrese

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Harmonics in Power Systems

Causes, effects and control

This whitepaper covers definitions, harmonic generation, effects of harmonics and control of harmonics. It also addresses general awareness of power system harmonics, their causes, effects and methods to control them especially when these harmonics are related to variable frequency (or adjustable speed) drives.

Click to view the whitepaper

For more information, please visit www.usa.siemens.com/motioncontrol

For specific product information and inquiries, call (800) 879-8079 ext. Marketing Communications or send an e-mail to: SiemensMTBUMarCom.industry@siemens.com.

Siemens Industry Sector is the world’s leading supplier of innovative and environmentally friendly products, solutions and services for industrial customers. With end-to-end automation technology and industrial software, solid vertical-market expertise, and technology-based services, the sector enhances its customers’ productivity, efficiency and flexibility. With a global workforce of more than 100,000 employees, the Industry Sector comprises the Industry Automation, Drive Technologies and Customer Services Divisions as well as the Metals Technologies Business Unit. For more information, visit http://www.usa.siemens.com/industry.

The Siemens Drive Technologies Division is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components. Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the division enables its customers to achieve productivity, energy efficiency and reliability. For more information, visit http://www.usa.siemens.com/drivetechnologies.

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Devulcanization: REP Group Acquires Watson Brown HSM GmbH

Corbas – REP international, leader in the rubber injection molding machine with the head office being located in Lyon-Corbas, France, has just concluded the acquisition of the patented HSM devulcanization technology on an exclusive right basis, as well as the devulcanization center Watson-Brown HSM-Berlin. This center is equipped with an operational devulcanization line and a test laboratory operated by a team of 6 persons.

centreberlin

Bruno Tabar, CEO of the REP group announces that “REP International will carry on with the development of the HSM technology, its implementation in the center of Berlin and promote a sales offer of devulcanization machines and a devulcanization service on the international market with compounders and processors“.

A resolutely promising eco-process 

Watson Brown HSM Berlin becomes so far the 7th subsidiary of the REP group, the 6 others being involved in the sales and after-sales of REP presses throughout the world. This take-over confirms REP’s readiness to extend their offer, as accentuated through their new corporate baseline “Rubber in motion”.  Aiming to work beyond the injection of rubber and devoted to the tradition of innovation at customers’ service, REP has developed a technical and commercial partnership with Watson Brown HSM the purpose of which is to devulcanize rubber production scraps and reintroduce them into the production chain.

After a series of validation tests conducted in REP’s customer plants it was established that the process is technically performing and economically efficient. That’s when REP decided after many years of collaboration to integrate Watson Brown HSM in their group.

But what is the HSM devulcanization process? 

This patented process applies to any kind of uncontaminated rubber production waste. Once the compound is devulcanized, it is reintegrated into the basic compound. This results in significant savings on both compound and waste disposal costs.

Watson Brown has developed a patent for devulcanizing cured rubber. Controlling the strain applied to the compound by the HSM machine causes the rubber to be devulcanized by preserving properties which are very close to the initial compound.

This is a 100% thermo-mechanical process without adding any further substances or chemical agents and is performed at low temperature, in order to prevent the characteristics of the devulcanized rubber from being altered.

From the devulcanization service to the series machine

REP relies on their industrialization capacities, their experience and geographical international presence to develop the commercialization of HSM machines.  The HSM structure and its components being very close to those of a press, REP has the capacities to industrialize and manufacture these machines.

With the acquisition of the intellectual property and the plant of Watson Brown in Berlin, REP is developing a devulcanization machine offer intended for compounders and rubber processors in addition to the existing devulcanization service.

HSM

What do the activities of Berlin’s center consist in?

Berlin’s devulcanization center is equipped with a laboratory to run tests on samples intended for customers who are willing to test the process based on their own compound, so as to validate the properties before running industrial HSM tests. The existing capacities grant the center the ability to service all customers who want to devulcanize and reintegrate their scraps back into production, in order to substitute them for one part of the basic compound, resulting in a drop in operating cost.

For companies interested in implementing the tests, a few kilograms of scraps will be sufficient to conduct the lab tests resulting in data on the elongation, tensile strength and rheology of the samples. After the test, the customer receives back the processed compound for assessment. It is then possible to conduct production tests to test the final parts on an industrial scale.

logo_k2013_14_B57_e_low_resTaking the green path towards responsible production; making upgraded scraps become raw material!

Rendezvous at the K2013, Hall 14, Booth B57, October 16-23!

For more information on this announcement, please contact:

REP Corporation
8N740 Tameling Court
Bartlett, IL 60103-8146
Phone:  847-697-7210
Fax:  847-697-6829
Web:  www.repinjection.com
Email:  tgraham@repcorp.com
Attention:  Tim Graham, President

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Siemens and KUKA Announce Cooperation

Kuka Siemens

Dr. Robert Neuhauser (left) and Manfred Gundel (right) announce Siemens/KUKA cooperation

Siemens and KUKA held a press conference at the EMO Hannover 2013. Manfred Gundel, CEO of the KUKA Roboter GmbH, and Dr. Robert Neuhauser, CEO of the Motion Control Systems (MC) Business Unit of the Siemens Drive Technologies Division, has informed about an enhanced cooperation.

· Joint solutions offered: integrated, operator-friendly loading of machine tools using robots
· Integration of robotics and CNC solutions for machining workpieces with robots
· Strengthening the fundamental idea of integrated production processes
· Development of new applications in lightweight construction

Siemens Drive Technologies Division and KUKA Roboter GmbH have announced comprehensive cooperation at EMO in Hanover. The central pillar of the cooperation is integration of KUKA robots and Siemens CNC solutions for loading machine tools. “With this joint approach, the two companies are strengthening the fundamental idea of integrated production and can, for example, develop new markets by close intermeshing of machine tool tasks and loading tasks,” says Manfred Gundel, CEO of KUKA Roboter GmbH. “The CNC control from Siemens and the robot controls from KUKA are ideal for integrating robot and CNC technology. With this cooperation, we are deepening our many years of cooperation and together advancing intelligent automation solutions as outlined by the Industrie 4.0 project for the benefit of both partners and to expand business,” says Dr. Robert Neuhauser, CEO of Business Unit Motion Control Systems at Siemens.

Highly flexible and fully automated production today demands complete integration of robots into the production flow and into the automation environment. In this area, in particular, applications for robots and machine tools are growing together steadily as a result of new requirements and technological progress. Given these developments, Siemens and KUKA are strengthening their cooperation in automation and industrial robots. The aim is to be better able to serve industries with high automation requirements in loading and machining. With the shared development, customers will have access to new products and solutions that are coordinated optimally over their entire life cycle, from design, to production simulation, to engineering and the production shop level. Moreover, in the long term, the two companies will be including aspects of robot automation in their activities as outlined in the Industrie 4.0 project.

With this close partnership, Siemens and KUKA can offer end customers integrated solutions with a high technological demand and level of maturity and position themselves still better on global markets. At the center of the joint development and the closely meshed marketing activities is seamless, operator-friendly integration of the robot for loading the machine tool. The companies will also develop scalable, integrated solutions for machining workpieces with robots, especially for lightweight construction. In this field, in particular, new materials such as composites require innovative machining concepts that the two companies will be intensively advancing as part of the cooperation.

KUKA will provide robot systems that make use of proven solutions in the field of CNC with Sinumerik from Siemens for integration with machine tools. The standard implementation of the concept includes loading by a KUKA robot, which is integrated in Sinumerik. A scaled offer is also planned ranging from a robot with additional CNC machining functionality to a robot as a pure CNC machining unit. Here, too, the aim is complete integration of the robot into the PLM processes.

At EMO 2011, both partners have already presented the integration of the robot into the Sinumerik user interface as an application, for programming, teach-in, and diagnostics. The next step will now be the connection to CNC tasks.

Click here to view the slide presentation from the press conference.

For more information on the story above, contact:

Siemens AG, Media Relations
Franz-Ferdinand Friese, phone: +49 911 895 7946
E-mail: franz.friese@siemens.com

KUKA Roboter GmbH, Corporate Communications
Wolfgang Meisen, phone.: +49 821 4533 1981
E-Mail: WolfgangMeisen@kuka-roboter.de

The Siemens Drive Technologies Division (Nuremberg, Germany) is the world’s leading supplier of products, systems, applications, solutions and services for the entire drive train, with electrical and mechanical components (Integrated Drive Systems). Drive Technologies serves all vertical markets in the production and process industries as well as the infrastructure/energy segment. With its products and solutions, the Division fulfills the key requirements of its customers for productivity, energy efficiency, and reliability. For more information, visit http://www.siemens.com/drivetechnologies

The KUKA Roboter GmbH, with its headquarters in Augsburg, is a member of the KUKA Aktiengesellschaft and ranks among the world’s leading suppliers of industrial robots. Core competencies are development, production and sale of industrial robots, controllers and software. The company is the market leader in Germany and Europe and the number three in the world. KUKA Roboter GmbH employs about 3180 people worldwide. In 2012, sales totaled 742,6 million Euro. 25 subsidiaries provide a presence in the major markets of Europe, America and Asia.

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Rep Names New Regional Sales Manager

Responding to growth in sales and expanded market opportunities, industry leader in rubber injection presses adds to staff 

John “JR” Mohl REP Corporation

John “JR” Mohl
REP Corporation

Bartlett, IL – REP Corporation announces the appointment of John “JR” Mohl to the position of regional sales manager, effective immediately.  JR will cover select regions of the country, representing the full line of rubber/TPE injection presses and other processing equipment built by REP, the longtime world leader in rubber molding technology.

Commenting on the appointment, REP Corporation President Tim Graham observed, “We have been experiencing considerable growth in our business, with new machine orders from many of our longtime customers and also the acquisition of new customers who’ve come our way as the result of the new equipment offerings in our suite.  We know JR will be a real asset to our efforts in the field.  He also obviously has the right genes for the job,” Graham joked in reference to the new employee’s father, John Mohl, also a REP regional sales manager and an acknowledged expert in rubber molding technology.  John will be speaking at the upcoming International Elastomer Conference in Cleveland on various aspects of the molding and curing process.

A resident of Kalamazoo, Michigan, JR Mohl comes to REP with 15 years experience in various customer service and sales roles.  He holds a degree in Aviation Flight Science from Western Michigan University, where he is currently enrolled in the MBA program.

For more information on this announcement, please contact:
8N740 Tameling Court
Bartlett, IL 60103-8146
Phone:  847-697-7210
Fax:  847-697-6829
Web:  www.repinjection.com
Email:  tgraham@repcorp.com
Attention:  Tim Graham, President

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1000ºF High-Temperature Bench Oven for Heat Processings

1017rtNo. 1017 is a 1000ºF high-temperature bench oven from Grieve, currently used for various heat processings at the customer’s facility.  Workspace dimensions of this oven measure 22” W x 22” D x 13” H.   3 KW are installed in Incoloy-sheathed tubular elements to heat the oven chamber, while a recirculating blower provides airflow to the workload.

This Grieve bench oven features 5” insulated walls, stainless steel exterior with #4 brushed finish, Type 304, 3B finish stainless steel interior, integral oven stand and an 8” x 10” double-pane Pyrex/Vycor viewing window.

Controls onboard No. 1017 include a digital programming temperature controller and manual reset excess temperature controller with separate control contactors.

For more information, please contact:

THE GRIEVE CORPORATION
500 Hart Road
Round Lake, IL 60073-2835 USA
Phone: (847) 546-8225
Fax: (847) 546-9210
Web: www.grievecorp.com
Email: sales@grievecorp.com
Attention: Frank Calabrese

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Enclosures Protect Cummins Standby Power Generating Stations

Hennig custom enclosures and fuel tanks provided for three Cummins 2MW generators at Broken Arrow, Oklahoma project for Cummins Southern Plains LLC

Broken Arrow WTP 004rtMachesney Park, Illinois – The City of Broken Arrow’s only existing water treatment plant, erected in 1966, could no longer satisfy the needs of the 35,000 homes and businesses, requiring the City to purchase water from other facilities and nearby Tulsa.  In cooperation with the Oklahoma Department of Environmental Quality and the Oklahoma Water Resources Board, a new municipal water treatment plant on the shore of the Verdigris River will provide up to 20 MGD (plant rating at 20 degrees C) of water daily to the City of Broken Arrow, Oklahoma.

The project began in early 2012 with the bid for the standby power system awarded to Cummins Southern Plains LLC, Tulsa, for the parent company based in Arlington, Texas. The project will utilize three 2 MW generators powered by Tier II emission certified Cummins 16 cylinder QSK 60 series diesel engines.

Due to the environmental and acoustic specifications of the water treatment facility, special enclosures and fuel tanks for the generator sets were required. Cummins Southern Plains LLC sales representative Mike Teague asked Hennig Enclosure Systems (Machesney Park, Illinois) to provide a possible solution. As Mike explained, “Al Grabowski from Hennig had been in contact with Cummins Southern Plains. We gave him the opportunity to quote the project and were quite pleased with the results.”

Cummins Southern Plains LLC provided the performance characteristics of the generator sets to Hennig Enclosures Systems, who then provided submittal drawings of the enclosure packages in Solid Works CAD format for the customer to review. Each enclosure measured 40’ long x 10’ wide and nearly 14’ high to allow ample airflow and provide a 25 dba sound reduction.  After the customer and contractor approved the drawings, Hennig Enclosure Systems began cutting and bending steel.  “Hennig is a one-stop shop. We manufacture the entire enclosure and fuel tank in addition to mounting the genset and landing all the electrical connections for the customer,” Grabowski added.

The Hennig solution involved a topcoat finish of TGIC polyester powder coat paint for weather resistance and UV protection.  Grabowski notes, “Hennig utilizes a durable powder coat finish along with stainless steel hardware on every enclosure we build to meet the broad range of environmental conditions across the United States. We want our enclosures to look as good in 20 years as they do the day they were installed.”

A few weeks after the generator sets arrived at Hennig, the enclosure and fuel tank packages were ready to ship. There were some logistics challenges on this project, as the facility site was in the midst of construction.  Delivery was made down a temporary dirt road and the three 2 MW Cummins emergency power generators were set in place without a hitch at the new Broken Arrow Water Treatment facility site.

The Broken Arrow municipal water treatment facility is primarily funded by loans totaling $64.8 million, administered by the Oklahoma Department of Environmental Quality and the Oklahoma Water Resources Board. The facility is being constructed by Crossland Heavy Contractors of Columbus, Kansas.  The first phase of the project is scheduled to be operational in July, 2013.

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Hennig Enclosure Systems, a division of Hennig Inc., manufactures innovative enclosures and fuel tanks for standby/emergency/prime power/peak shaving generators and switchgear. Hennig enclosures are designed and built to provide environmental protection and meet today’s demanding acoustical requirements of power generation equipment. The company operates facilities in Machesney Park, IL.   To learn more, visit www.hennig-enclosure-systems.com.

Hennig, Inc. designs and produces custom machine protection and chip/coolant management products for state-of-the-art machine tools. Hennig products are designed to protect against corrosion, debris and common workplace contaminants.  Manufacturing facilities located in the USA, Germany, France, Brazil, India, Japan, Czech Republic, England and South Korea. Repair centers are located in Machesney Park, IL; Chandler, OK; Livonia, MI; Blue Ash, OH; Mexico City, Mexico; and Saltillo, Mexico. To learn more, visit www.hennigworldwide.com.

To learn more about Hennig products & services, visit www.hennigworldwide.com or call 1-888-HENNIG6 (436-6446).

Tim Waterman
Hennig Inc.
9900 N. Alpine Rd.
Machesney Park, IL 61115
(815) 316-5277
info@hennig.ame.com
www.hennigworldwide.com

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For more information on Cummins Southern Plains in this story, please contact:

Cummins Southern Plains LLC.
525 E. Skelly Drive
Tulsa, OK 74116
Phone:  918-234-3240

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Hennig Introduces 2-1/2” Pitch Steel Belt Chip Conveyors

Hennig Long Conveyor

Hennig Long Conveyor

Whether the application involves producing/removing chips or moving parts/scrap pieces, Hennig can provide the chip conveyor for all machine tool requirements.  The company’s new 2-1/2” pitch steel belt can be made for most applications in the field when the standard 1-1/2” pitch belt is not effective for the particular conditions present.

Conveyors from Hennig, a leading supplier of chip conveyors to the global machine tool market, can be manufactured in widths from 4” to 80”, depending on the need.  The unique Hennig belt hinge is designed as one continuous piece, whereas many competitive brands do not have this feature.  The manufacturing of these belts is done on Hennig’s in-house press equipment.

Hennig recognizes the special requirements needed when designing a parts conveyor on which direct loads contact the belt.  Impact plates are just one of the many options to be considered when customizing a conveyor for these applications.

Hennig Parts Conveyor

Hennig Parts Conveyor

Chip volumes can also vary between applications, so speeds and sizes are always evaluated by Hennig’s engineers.  Special incline covers (top hat design) can be included when larger amounts of stringy/balled chips are to be evacuated from the machine.

As adjunct to this new 2-1/2” pitch steel belt conveyor, Hennig also offers complete filtration systems, as needed.  The company’s Chip Disc Filtration (CDF) systems can also be used with the new 2-1/2” pitch conveyor.  These systems can filter down to 25 microns and additional bag filters can be included to achieve the through-spindle requirements on most machine applications.

Hennig Large Conveyor

Hennig Large Conveyor

Whether the need involves moving chips into a hopper, evacuating larger volumes of chips through a plant wall into a truck/dumpster or hauling scrap parts from the machine, Hennig can assist machine builders and end users alike with any specific requirements.

Innovations and new developments in machine tool design present myriad opportunities for the engineers at Hennig (www.hennigworldwide.com), who have been designing and producing custom machine protection and chip/coolant management products for state-of-the-art machine tools for over 50 years. Hennig products are designed to protect against corrosion, debris and common workplace contaminants. Hennig has manufacturing facilities in the U.S., Germany, Czech Republic, France, Brazil, India, Japan, China and South Korea. Its North American repair centers are located in Machesney Park, Ill.; Chandler, Okla.; Livonia, Mich.; Blue Ash, Ohio;  Mexico City, Mexico; and Saltillo, Mexico.

Hennig Wide Conveyor

Hennig Wide Conveyor

For more information, contact:

Tim Waterman
Hennig Inc.
9900 N. Alpine Rd.
Machesney Park, IL 61115
(815) 316-5277
info@hennig.ame.com
www.hennigworldwide.com

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Hennig Tall Conveyor

Hennig Tall Conveyor

European Contact:

Hennig GmbH, Überrheinerstr. 5, 85551 Kirchheim, Tel. 49 089 96096140

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HT Series… Fastest Quick-Change Tool Adapter System On The Market!

New Heimatec system reduces downtime, eliminates costly changeover; ideal for the busy job shop or production department

HT Series quick-change tool adapter system from Heimatec requires only a single clamping bolt turn for changeover. Click the image to view the animation.

Heimatec, a world leader in live tools, angle heads and multi-spindle drill heads, announces immediate availability of its newest development, the HT Series quick-change tool adapter system.  With the HT Series onboard, users do not need to change tooling, only the adapter and that action is accomplished with a single clamping bolt.  In this way, collet assemblies can be preset outside the machine tool, then simply swapped out as needed.

Whether a one-off job shop or long run production department, downtime on any machine tool is costly and the HT Series reduces changeover from an average of 15-20 minutes down to about that many seconds.  The tool head stays in the machine, so less probing is needed after the changeover, as well.

HT Series offers users a lower initial investment, minimized tooling time, reductions of tooling quantities and related costs, plus considerably lower inventories.  Further savings are realized by the high degree of flexibility in the system, the shortest gauge line of any system on the market, meaning no additional tool length consumed, standard coolant-through design, exceptional repeatability to 0.0002” and easier handling of the components, resulting in lower setup costs.

This new quick-change system is available from Heimatec with all common outputs, including collet, extended collet, collet with tension and expansion for tapping, weld-on, weld-on extended, arbor, hydro-chuck, indexable insert holder, shrink fit and blank/plug design.

Interested parties can see the HT Series in action on youtube at:

http://www.youtube.com/watch?v=Wl7_978FQ94&NR=1

For further information and literature on this new product, please contact:

Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane Suite 129
Prospect Heights, IL 60070
Phone:  847-749-0633
Fax:  847-749-2445
Email: info@heimatecinc.com
Website: www.heimatecinc.com

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Heimatec is an international tooling manufacturer, based in Renchen, Germany. Its experienced staff is dedicated to providing customers the most innovative tooling technology possible. In 2010, the company opened Heimatec Inc. in Prospect Heights, IL, near Chicago, to serve its growing North American customer base with sales and service, plus an extensive inventory of products. Heimatec serves the auto, aero, medical, off-highway, rail, energy, woodworking, composites and other industries, as well as an ever-increasing number of machine tool OEM’s worldwide.

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U-tec Flexible Tool Adapter System from Heimatec: IMTS Booth W-1986

Heimatec axial tool with built-in U-tec system

To everything, there is a REASON…turn, turn, turn…

Here’s your best reason to stop by our booth:

At this year’s IMTS, Heimatec will display its live tooling in a unique way…a live demo on a rotating machine tool turret.   Come and see the show!

Heimatec, a world leader in live tools, angle heads and multi-spindle drill heads, today announced immediate availability of its newest development, recently unveiled for IMTS.
U-tec is the company’s patented flexible tool adapter system that allows a standard ER output live tool to accept various adapters for different applications. This allows users the ability to have  quick changeover of tools on almost any lathe, using a single live tool, without having to commit to a quick-change system on the initial purchase.  A facemill adapter, for example, can be quickly positioned into the standard holder, without the need for a completely new base being installed.  This significantly reduces inventory costs as well as changeover time, for the busy shop.

Heimatec radial tool with built-in U-tec system

The U-tec system, according to Heimatec Inc. President Preben Hansen, “…represents a real improvement in lathe and mill/turn tooling design.  U-tec allows great user flexibility, while a polygonal drive system ensures extremely high power transmission stability and faster set-up with absolutely no loss in performance or accuracy, because the live tool base remains in position and only the adapter and collet get swapped.”

He went on to explain the unique collet nuts on the U-tec system have internal  threading for rigid mounting and that this new tool adapter system enables the actual cutting tool to be brought into closer proximity to the bearing, thus further improving performance in use.  This benefit results from the short and compact tool length design.  Internal coolant up to 2000 psi(140 bar) is provided standard.

Side lock adapter

Every adapter in the U-tec system comes complete with any necessary clamping nuts and adapters are immediately available in face mill style, ER extensions, side lock, shrink fit, hydraulic and blank.

The U-tec system is available for all major turning machines on the market today.  Heimatec currently manufactures over 10,000 live tool types.

Extended ER collet chuck adapter

For further information and literature on this new product, please contact:

Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane Suite 129
Prospect Heights, IL 60070
Phone:  847-749-0633
Fax:  847-749-2445
Email: info@heimatecinc.com
Website: www.heimatecinc.com

Connect with Heimatec Inc:  twitfbliytgplus

Heimatec is an international tooling manufacturer, based in Renchen, Germany. Its experienced staff is dedicated to providing customers the most innovative tooling technology possible. In 2010, the company opened Heimatec Inc. in Prospect Heights, IL, near Chicago, to serve its growing North American customer base with sales and service, plus an extensive inventory of products. Heimatec serves the auto, aero, medical, off-highway, rail, energy, woodworking, composites and other industries, as well as an ever-increasing number of machine tool OEM’s worldwide.

Face mill adapter

ER collet

ER collet chuck adapter

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