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Tag Archives: Heimatec

Heimatec Offers Live Tools for New Haas BMT Turret

Market leader in live tooling can supply complete range of products for new Haas BMT Turret

Heimatec Radial Tool

Radial tool 8 030 66 097

Heimatec, a market leader in live tooling for the North American machine tool industry, announced today that it has an extensive line of tooling available for the new Haas BMT turret.

The line includes a variety of driven tools (axial and radial drilling & milling heads) as well as static tool holders.  Heimatec also offers specialty tools for this turret including multi-spindle, adjustable angle, and speed multipliers.  For detailed download catalogs, please see the Heimatec website at: http://heimatecinc.com/catalogs/

Heimatec Axial Tool

Axial Tool 8 010 66 079

Heimatec already offers the most complete line of live tools available in the machine tool industry today, with over 40,000 designs in its database. These BMT turret tools are already proven and in production allowing Heimatec to provide immediate support and the most innovative tooling technology possible.

Heimatec North American distribution headquarters are located in Prospect Heights, Illinois (Chicagoland area) with world headquarters and all manufacturing based in Germany.  A team of manufacturers’ representatives covers the North American market for Heimatec.

 


For more information please contact:

Preben Hansen, President
Heimatec Inc.
16 East Piper lane, Suite 129,
Prospects Heights, IL 60070
USA
Tel: 847-749-0633
www.heimatecinc.com

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Heimatec Precision Tools Rolls Out New Website

Information-packed website features complete line of standard, machine brand specific and custom tooling

Heimatec, a market leader in live tooling for the North American machine tool industry, announced the rollout of its new website at www.heimatecinc.com.

The new site offers an in-depth look at the company’s extensive lines of standard and machine brand tooling, including the new Tecnicrafts line of collets and guide bushings, specifically designed for the Swiss machine tool market.

The site includes dozens of downloadable PDF catalogs, as well as an online tool search feature and videos of various live tool demonstrations. A “Contact” page offers customers the option to inquire directly from the site, and easy access to local manufacturer’s representative information. The site is easy-to-navigate and is mobile phone friendly.

Also included in the website is a dropdown section on custom designed tooling, which Heimatec offers in addition to its standard tooling and machine brand specific line. Tooling experts work directly with customers to design solutions to suit specific requirements for all CNC lathes, helping to solve the most challenging applications in multiple markets served by the company.

Heimatec tools offer the highest precision and most advanced technology available in the machine tool accessory market. The company is acknowledged as a world leader in live tools, angle heads and multi-spindle drill heads. With over 40,000 designs in its database, Heimatec offers the widest range of live tooling in the industry.

Heimatec North American distribution headquarters are located in Prospect Heights, Illinois (Chicagoland area) with world headquarters and all manufacturing based in Germany.  A team of manufacturers’ representatives covers the North American market for Heimatec.


For more information please contact:

Preben Hansen, President
Heimatec Inc.
16 East Piper lane, Suite 129,
Prospects Heights, IL 60070
USA
Tel: 847-749-0633
www.heimatecinc.com

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Heimatec Named North American Distributor for Tecnicrafts

Effective immediately, Heimatec Inc., will be selling products from Tecnicrafts Industries, a manufacturer of collets and guide bushings for Swiss Type CNC Lathes.

Tecnicrafts is an ISO 9001:2015 Certified company, with its manufacturing plant in South India with state of the art machine tools and 115 technicians. Tecnicrafts collets and guide bushings are exclusively used for Swiss Turning applications on Citizen-Cincom, Tsugami, Star, Tornos, Hanwha, Traub, Hardinge, Manurhin-Kmx, Miyano, Nomura and other popular machine brands and are widely recognized and accepted by customers in Europe and Asia.

COLLETS: The collets are offered in Steel and Carbide lined versions with Grooved, Smooth, Serrated Bores in Standard and Long Nose Types. Tecnicrafts produces special collets such as V-Line, U-Line, Over-grip Collets, for positive gripping of delicate parts without marks.  The Ultra Precision (XP) W-Type collets are available for tool grinding applications on machines like Rollomatic, Anca, Ewag  and others.   Other collets offered includes 5C and 16C types.


GUIDE BUSHINGS: Tecnicrafts Guide Bushings are generally offered in carbide lining having Super Finish bore with roughness value of less than 0.4 micron. These special guide bushings include U-Line, Extended Nose and Long Carbide Bores (Max Land) for special turning applications.

BAR FEEDER COLLETS: The Bar feeder collets are available for various bar feeders like Fedek, LNS, Ikura-seiki, Iemca, Citizen, FMB and other popular brands.

All Collets and Guide Bushings are offered in Standard and Ultra-Precision grades. The bore profile includes Round, Square, Hexagon, Rectangular and Profile bores as per customer drawings.


Heimatec Inc., with its expertise in precision tooling and having customer representatives throughout North America, is ready to meet the work holding tool needs for Swiss Turning applications with this new Tecnicrafts product line on its roster of quality tooling.


For more information please contact:

Preben Hansen, President
Heimatec Inc.
16 East Piper lane, Suite 129,
Prospects Heights, IL 60070
USA
Tel: 847-749-0633
www.heimatecinc.com

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Heimatec Releases Four New Catalogs Showcasing Dedicated Tooling Lines

New catalogs for Mori Seiki, TSUGAMI and Miyano machines offer standard tools from live tooling leader

Heimatec Dedicated Tooling Catalog

Montage of new machine tool brand-specific tooling catalogs from Heimatec

Heimatec, a market leader in live tooling for the North American machine tool industry, has released a series of four new catalogs showcasing the company’s lines of machine brand specific tooling.

Already offering the most complete line of live tools available in the industry, with over 40,000 designs in its database, Heimatec machine brand specific tooling includes products for the following popular brands:

  • Mori Seiki BMT 40 NZ/NZX 1500-2000
  • Mori Seiki BMT60, NL/NLX 1500-4000 MC/Y/SMC/SY
  • TSUGAMI BMT 65 M06 D/SD/SY, M08 D/SD/SY
  • Miyano ABX 64 TH/TH2/TH3, BND 51 S/SY, BNJ 42 SY3, BNE 51 SY5, BNJ 51 SY3

Heimatec sets the standard for the highest precision and most advanced technology in the machine tool accessory market. The company is acknowledged as a world leader in live tools, angle heads and multi-spindle drill heads.

In addition to its standard tooling and machine brand specific line, Heimatec also offers custom designed tooling. Heimatec tooling experts work directly with customers to design solutions to suit specific requirements for all CNC lathes, helping to solve the most challenging applications in multiple markets served by the company, ranging from orthopedic devices to oil & gas drilling equipment.   

Heimatec North American distribution headquarters are located in Prospect Heights, Illinois (Chicago) with world headquarters plus all manufacturing based in Germany.  A team of manufacturers’ representatives covers the North American market for Heimatec. 

Visit Heimatec at IMTS 2016, Booth # W-2054 in Chicago. 

For more information or to receive a PDF copy of the new dedicated tool catalogs, please contact:

Preben Hansen, President
Heimatec Inc.
16 East Piper Lane, Suite 129
Prospect Heights, IL 60070
847-749-0633
www.heimatecinc.com
phansen@heimatecinc.com

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New Tooling For Specific Turning Center Brands From Heimatec

Standard and custom styles available for Hyundai, Miyano and Nakamura machine tools; offered for all tapers, including HSK and BT30; fixed and adjustable models; many in stock for immediate delivery

Heimatec live tooling is now available in stock for all the popular models in the Nakamura, Hyundai and Miyano lines.  

Heimatec live tooling is now available in stock for all the popular models in the Nakamura, Hyundai and Miyano lines.

Heimatec, a world leader in live tools and multi-spindle drill heads, today announces immediate availability of live tooling for all popular models in the Hyundai, Miyano and Nakamura turning center lines. According to Preben Hansen, Heimatec president, “We’re carrying a substantial inventory of live tools for our customers’ machines now and it represents a substantial financial and warehouse space commitment we’ve made to support them in the North American market.”

Hansen added that the company will be announcing its in-stock arrangement for many other lines of machine tools, moving forward, as the company commits a major investment to the market. Heimatec Inc. serves its North American customers with a full team of manufacturers’ rep firms, plus its Chicagoland facility offers stocking, repair, application engineering and service for the company’s line of live tools, multi-spindle tool, adapters, UTEC® right angle heads and other items offered.

Literature detailing all the Heimatec products now available in stock for Hyundai, Miyano and Nakamura machining centers is offered at the company’s website, www.heimatecinc.com.   Interested parties may also contact the company directly with inquiries.

CAT 40, BT 40, BT 30, HSK 63A, CAT 50, BT 50, HSK 100A and many other taper styles are available, as well as custom modifications such at 18” extension shafts. Offset, Slim, Dual and Adjustable styles. Heimatec offers a full one-year warranty on all parts and labor.

For further information and brand-specific literature, or to arrange a demo on any Heimatec tools, please contact:

Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane
Suite 129
Prospect Heights, IL 60070
Phone: 847-749-0633
Fax: 847-749-2445
Email: phansen@heimatecinc.com

Heimatec is an international tooling manufacturer, based in Renchen, Germany. Its experienced staff is dedicated to providing customers the most innovative tooling technology possible. In 2010, the company opened Heimatec Inc. in Prospect Heights, IL, near Chicago, to serve its growing North American customer base with sales and service, plus an extensive inventory of products. Heimatec serves the auto, aero, medical, off-highway, rail, energy, woodworking, composites and other industries, as well as an ever-increasing number of machine tool OEM’s worldwide.

 

 

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Why Live Tooling for CNC? with Heimatec’s Preben Hansen

A brief introduction to the basics of this machine tool method, its concepts and recent developments in the technology

By Preben Hansen, President, Heimatec Inc., Prospect Heights, IL

Live tooling, as the name implies, is specifically driven by the CNC control and the turret of various spindle and powered sub-spindle configurations on CNC lathes to perform various operations while the workpiece remains in orientation to the main spindle.   These devices, whether BMT or VDI, are also called driven tools, as opposed to the static tools used during turning operations and are usually customized for the particular machine tool builder’s turret assembly.

Why Choose #LiveTooling for #CNC? | heimatec inc.

+135º/-30 universal style adjustable tool might be the ideal solution for families of parts

Most often, live tooling is offered in standard straight and 90º configurations with a wide variety of tool output clamping systems, including collet chuck, arbor, Weldon, capto, whistle notch, hydraulic, HSK, CAT, ABS and a variety of custom or proprietary systems developed by the many suppliers to the industry.

As your jobs change or volume increases or you encounter specific challenges in machining very large parts with deep pockets or very small intricate parts, for example, and the need arises for new machinery, a common error is made by accepting the standard tooling packages provided by the builder.  This is most definitely not a criticism of the standard packages from builders, but this article is meant to give you a set of parameters to consider when evaluating the tooling and toolholding devices to use in your shop or production department.   Simply stated, you need to do as much evaluation of your process, when determining the proper tooling to be used, as you did when you evaluated the various machines available for purchase.

This examination can range from the simple (external vs. internal coolant, for example) to the sublime (adjustable or extended tooling configurations) to the truly exotic, an example of which will end this article.

Tool life is the product of cutting intensity, materials processed, machine stability and, of course, piece parts produced. Two seemingly identical job shops can have vastly different tooling needs because one is automotive and one is medical, or one specializes in the one-offs and low-volume work, while the other has a greater occurrence of longer run jobs. The totality of your operation determines the best tooling for the machines being purchased.

Why Choose #LiveTooling for #CNC? | heimatec inc.

Example of a very large, deep pocket tool that initially seemed too expensive, until the tests proved otherwise

Bearing construction and the resulting spindle concentricity drive the life of any tool and you might find that just a 10-15% greater investment in a better design can yield both longer lasting cutters and consistently superior finish on your products. Of course, the stability and rigidity of the machine tool base are also critical factors, especially on large or deep pocket workpieces, where the distance from the tool base to the cutter tip is greater. Bevel and spur gears that are hardened, ground and lapped in sets are best for smooth transition and minimal runout. Roller bearings are consistently superior to spindle bearings in live tooling applications, so look for a combination system to get the highest precision possible. Also look for an internal vs. external collet nut, so the tool seats more deeply in the tool, as superior rigidity will result.

Why Choose #LiveTooling for #CNC? | heimatec inc.

Internal clamping nut seats the tool more deeply

Likewise, coolant high pressure might be desirable. Look for 2000 psi in 90º and 1000 psi minimum in straight tools.

You need to ask another question, namely, is the turret RPM sufficient to handle the work to be done? It’s possible a speed increaser on the tool would be helpful. Would it be beneficial to move secondary operations to your lathe? Gear hobbing can be accomplished or producing squares or flats through the use of polygon machining.

Standard live tooling most often is best suited to production work, where the finish, tolerances and cutter life are critical, while quick-change systems may be better suited to the shop producing families of products and other instances where the tool presetting offline is a key factor in keeping the shop at maximum productivity.

This opens the discussion of long-term flexibility and it’s the most often overlooked consideration in buying live tooling. What work do you have in the shop, what work will be coming in the future and the overall economies of a changeable adapter system on your tooling may be considerations not often made when the focus is centered on the machine being purchased. Dedicated tools for large families of product may be desirable, but consider a changeable adapter system and talk to your supplier before making that determination. Likewise, if the future work you’re bidding involves more families of product, think ahead when buying the initial tooling on the machine.

If standard ER tooling is suitable for the work, there are many good suppliers but do consider the construction aspects noted above. For a quick-change or changeable adapter system, there are fewer suppliers in the market, so seek them out and be sure they can supply the product styles you need for all your lathe brands. Adjustable angle head systems can be costly but very worthwhile, owing to the stability and rigidity of their construction, when producing families of parts with only slight differences in the dimensions.

Now, one of the exotic examples promised earlier…it evidences the value of having test runs done on alternative tool styles…

Why Choose #LiveTooling for #CNC? | heimatec inc.

Internal clamping nut seats the tool more deeply

One company was doing a cross-milling application on an AL6063 sheave, using an ER40 output tool on a Eurotech lathe, running 10 ipm at 4000 rpm. They were making three passes, with a cycle time of 262 seconds and getting a chatter finish on 20,000 pieces per year. The annual cost of the machining was over $130,000. By using an improved adapter tool design with ER32AX output and the same parameters, they were able to produce the part in a single pass with a smooth finish and cycle time of just 172 seconds. Over the course of the year, this turned into a savings of $45,000, approximately 20x the cost of the tool. The bottom line is the bottom line, as the accountants tell us.

In the end, you may not need a +135º/-30 universal adjustable tool or a multi-spindle live holder or even a quick-change adapter system, but do consider all the options. Talk to your machine builder and several tool suppliers, plus the most important people in this equation, your shop personnel, as their input is invaluable.

For further information and literature, or to arrange a demo on this new line, please contact:

Preben Hansen | heimatec inc.Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane Suite 129
Prospect Heights, IL 60070
Phone: 847-749-0633
Fax: 847-749-2445
Email: info@heimatecinc.com
Website: www.heimatecinc.com

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Coolant-Thru Tooling From heimatec

Straight and angle head styles available for all popular machine tools; now offered on all tools in company’s current line

Heimatec, a world leader in live tools, angle and multi-spindle drill heads, today announces immediate availability of its newest development, a coolant-thru feature on all the company’s current line items.

Coolant-thru technology is often the answer for faster, cleaner cutting on larger and deeper parts, where the chips and excess heat build-up are significant challenges. Heimatec now offers high-pressure coolant-thru designs up to 1000 psi on straight and 2000 psi on angle head tools.

Company president Preben Hansen comments, “Production drilling should almost always be done with internal coolant tools and this development means we’ll be able to satisfy more customer needs in that area.”

A full range of styles and pressures is available immediately, according to the company.

Heimatec literature is offered, fully detailing all products available, both with and without this coolant-thru feature.

For further information and literature, or to arrange a demo on this new line, please contact:

Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane Suite 129
Prospect Heights, IL 60070
Phone: 847-749-0633
Fax: 847-749-2445
Email: info@heimatecinc.com
Website: www.heimatecinc.com

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heimatec 2015 Show Schedule

Here it is – heimatec’s 2015 Show Schedule!

Check out all the places you’ll be able to learn about the heimatec advantage this year (Click the show name to see more about heimatec at the respective show):

Heimatec BMT 65 live tooling-axial style

Heimatec BMT 65 live tooling-axial style

February 24-26 | HOUSTEX Booth 209 | Houston, TX

March 17-20 | HAAS-Tec | Oxnard, CA

April 1-2 | Northwest Machine Tool Expo Booth TBA | Portland, OR

April 21-23 | PMTS Booth 936 | Columbus, OH

May 12-14 | EASTEC Booth 5137 (with Tom Paine Group) | West Springfield, MA

June 15-17 | WMTS Booth 129 (with Expertech Distribution & Technology) | Edmonton, AB

September 28-October 1 | CMTS Booth TBA | Toronto, ON

Heimatec BMT 65 live tooling-radial style

Heimatec BMT 65 live tooling-radial style

For further information, please contact:

Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane Suite 129
Prospect Heights, IL 60070
Phone:  847-749-0633
Fax:  847-749-2445
Email: info@heimatecinc.com
Website: www.heimatecinc.com

Connect with Heimatec Inc:  twitfbliyt

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BMT Tooling Now In Stock from Heimatec

Most standard products available from Chicago inventory  

 

Heimatec BMT 65 live tooling-axial style

Heimatec BMT 65 live tooling-axial style

Heimatec, a world leader in live tools, angle heads and multi-spindle drill heads, today announces immediate availability of BMT (Base Mount Tooling) standard products from inventory at its Chicago-area headquarters for the North American market.

In addition to standard X and Z axis tools, styles such as adjustable tools, speed increasers and internal coolant tools with capabilities to 140 bar (2000 PSI) are now  available in an assortment of standard BMT tooling types, including BMT 45, 55, 65 and 75.

Heimatec BMT 65 live tooling-radial style

Heimatec BMT 65 live tooling-radial style

 

All Heimatec BMT tooling is supplied with the company’s unique U-Tec® flexible machining system, which provides extremely high power transmission via polygonal drive. Integrated collet nut, with easy changeout, can convert the output to arbor (for face mills),  Weldon  or  ER collet extensions.   The U-Tec® system further allows the cutting tool to be in closer proximity to the bearing, which results in much higher rigidity.   The cutting tools last longer and yield an improved finish, as a result of this Heimatec design feature.

All Heimatec BMT tooling is manufactured at the company’s home facility in Germany and is now carried in inventory in the Chicago-area facility, which serves the North American machine tool market.

Heimatec products are sold through authorized sales representatives and machine tool distributors in North America.

For further information and literature, or to arrange a demo of this product line, please contact:

Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane Suite 129
Prospect Heights, IL 60070
Phone:  847-749-0633
Fax:  847-749-2445
Email: info@heimatecinc.com
Website: www.heimatecinc.com

Connect with Heimatec Inc:  twitfbliytgplus

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PMC-Colinet Streamlines Huge Pipe Keyway Machining With Unique Angle Head From Heimatec

Ohio manufacturer of oil field equipment saves 184 hours on one high-precision cutting tool head made of Nitralloy®

PMC-Colinet has a long history in the pipe and tube market, having started in 1912 and introduced the world’s first carbide-tooled pipe threading machine in 1958. Today, the company is established as a primary supplier of machines to the OCTG sector. Its customers include integrated steel mills that sell finished pipe and couplings to the oil and gas industries, specifically using the company’s machines for threading products for downhole drilling applications. PMC-Colinet also supplies cutting tools, consumable tooling, aftermarket parts and field service to the industry.

Recently, PMC-Colinet did an assessment on one very challenging job, namely, cutting keyways into large sections on a high-precision cutting tool head made of Nitralloy. For many years, the production had involved the use of a shaper to produce the keyway in the bore of the die head. Typically, the bore ranged from 6” to 13” in diameter and more than 12’ in length. These keyways have extremely tight tolerances, with location at +/- 0.0005”, width at +/- 0.001” and depth to +/- 0.0025”.

90 Degree Head Heimatec PMCrt

One style of cut is a 3-step keyway that does not run all the way through the bore, stopping at a window that is milled from the outside diameter. This situation prevented the PMC machining department from using a ram EDM to produce the keyway. The only options previously used were to rough the keyway on an old shaping machine, then send it out for ram EDM. This process required 50 hours on the shaper, plus approximately a week for the ram EDM. Another option was to do the job entirely on the shaping machine. Roughing the keyway had to be much more precise and usually required about 61 hours. Plus, an additional 145 hours were required to finish the part, normally. These times included 10-12 hours for set-up.

The team at PMC, led by Milling Foreman Rick Kokish, decided to explore other methods to produce this part on its Monarch 175B VMC. They conducted an exhaustive search on the Internet, turning up over 133,000 hits for 90º angle heads. After more than 30 hours of gleaning out the unsuitable products, they narrowed the search to just two vendors. Both manufacturers visited the facility and brought out their standard angle head designs. One of the companies, Heimatec, quickly realized this job would require a custom 90º head design to satisfy all the requirements.

One competitor brought a standard 40 taper tool, while Heimatec presented a larger, heavier 50 taper unit.

A week later, Preben Hansen, Heimatec’s president, supplied a drawing for the proposed custom product. PMC engineering reviewed both the standard and custom designs and awarded the project to Heimatec.

RAH longrt

The angle head supplied was designed to perform a wide variety of cutting tasks on the various end products produced by PMC. On the keyway in a bore 6” in diameter and 12” in length, using the Heimatec 90º head, PMC spent 6 hours in setup, 3 for roughing and 3 for finishing, plus 12 to 16 hours of actual cutting time. This represented a total savings of 184 hours on a single part. Though the head appeared too slender to remain rigid during the entire cutting cycle, according to PMC sources, the performance was deemed very successful.

Heimatec’s head design for this custom radial drilling and milling head features an adjustable tool stop, 3 support pins for stabilizing the tool, CAT 50 taper style, 360º indexable pivot on the angle head and inclined tooth gear design for maximum rigidity.

During the project, Preben Hansen from Heimatec supervised the installation. After the stop block attachment and grinding of the supports pins for the head were accomplished in just one day, the head was mounted and several experimental cuts were performed. Hansen spent time with Rick Kokish as well as CNC programmer Barry Spence at PMC, discussing various options for programming the head on the Monarch VMC. The very next morning, the setup was performed and an actual keyway was roughed.

Results ongoing have continued to satisfy all requirements, according to PMC sources.

For further information on the application discussed in this story, please contact:

PMC INDUSTRIES
29100 Lakeland Boulevard
Wickliffe, OH 44092
Phone: 440-943-3300
Fax: 440-944-1974
Web: www.pmc-colinet.com
Email: sales@pmc-colinet.com
Attention: Rick Kokish, Milling Foreman

or

Preben Hansen, President
HEIMATEC INC.
16 E. Piper Lane Suite 129
Prospect Heights, IL 60070
Phone:  847-749-0633
Fax:  847-749-2445
Email: info@heimatecinc.com
Website: www.heimatecinc.com

Connect with Heimatec Inc:  twitfbliytgplus

Heimatec is an international tooling manufacturer, based in Renchen, Germany. Its experienced staff is dedicated to providing customers the most innovative tooling technology possible. In 2010, the company opened Heimatec Inc. in Prospect Heights, IL, near Chicago, to serve its growing North American customer base with sales and service, plus an extensive inventory of products. Heimatec serves the auto, aero, medical, off-highway, rail, energy, woodworking, composites and other industries, as well as an ever-increasing number of machine tool OEM’s worldwide.

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