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Exact Metrology Uses CT Scanning to Validate E-Lock Wiring Bobbin Postion

Customer needed post-assembly validation of fine wire configuration 

Scans of wire bobbin, showing precise path taken by 0.008” diameter wires inside; scan completed after final assembly of the unit, an inspection process not possible without CT scanning capability

Scans of wire bobbin, showing precise path taken by 0.008” diameter wires inside; scan completed after final assembly of the unit, an inspection process not possible without CT scanning capability

Exact Metrology, working at the company’s Brookfield, Wisconsin location, has successfully used its ProCon industrial CT scanning technology to validate the position of a wire configuration in the bobbin of an electronic lock assembly for one of its customers.

As techician Sean Plastine explains, “A customer came to us to verify the position of a 0.008” diameter wire inside its electronic lock assembly. The position of the wire could not previously be verified while the components of the lock were being assembled. Inspection of the wire bobbin after assembly was also impossible.”

By using its CT scanning technology on the completed lock assembly, Exact technicians were able to determine the wire’s precise position without the need for disassembly or other compromise on the finished article. Any deviation of the wire’s nominal position could be noted, allowing for subsequent changes in the assembly protocol, as needed.

The CT scan clearly shows the path that the wire pair follows inside the lock assembly.

Need to verify the location of a 0.008” dia copper wire in this approximate location

Need to verify the location of a 0.008” dia copper wire in this approximate location

Plastine adds, “We are very excited by the possibilities of this technology, as it’s opening new doors for our contract services at many existing and many more new customers.”

Exact Metrology is an ISO 9001:2008 and AS9100 Certified Company.

For more information on this application or to arrange a demonstration, please contact:

EXACT METROLOGY, INC.
Dean Solberg, President
20515 Industry Avenue
Brookfield, WI 53045
Phone: 262-533-0800
Local: 866-722-2600
www.exactmetrology.com
deans@exactmetrology.com

Exact Metrology, with facilities in Cincinnati and Milwaukee and affiliated offices throughout the Midwest, is a comprehensive metrology services provider, offering customers 3D and CT scanning, reverse engineering, quality inspection, product development assistance and 2D drawings. The company also provides turnkey metrology solutions, including equipment sales and lease/rental arrangements.

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