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Category Archives: Suhner

Suhner Releases the new ROTOmax 2.2 – All in One

Suhner recently introduced the ROTOmax 2.2, a powerful and universal system unit in which the drive and the tool are run separately using a flexible shaft.

ROTOmax 2.2, a powerful and universal system unit in which the drive and the tool are run separately using a flexible shaftThe illustration of the grinding process or work cycles is made possible by saving up to 6 different speeds. The speeds are individually programmable and electronically controlled, ensuring a perfect grinding pattern. The ROTOmax 2.2 is characterized by its simple intuitive handling.

Since the ROTOmax 2.2 can be used almost anywhere, it is put to work in foundries, tool production, the pharmaceutical industry, food tech processing plants, aviation technology, boiler making and in mechanical workshops.

The Suhner ROTOmax 2.2 offers applications in cutting machining, grinding, rust removal, brushing or polishing.


For more information, please contact:

Zach Mann, Sales Manager, Abrasives Division
Suhner USA, Inc.
zach.mann@suhner.com
www.suhner.com

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Suhner to Unveil New Robotic Electric Force Compliance System at AUTOMATE

The new EFC-02 combines a century of Suhner’s abrasives and material removal expertise with smart automation for the highest surface quality results.

Rome, GA – Recognizing the role robotics plays in adding efficiency and lowering production costs for manufacturers of all types and sizes, Suhner continues to expand its robotics offering. The fully electric EFC-02 delivers precise, constant force throughout robotic grinding, sanding and deburring processes – resulting in superior, consistent surface quality.

EFC-02 device with belt sander for robotic material removal

Introducing EFC-02 – Suhner’s Electric Force Compliance System
Active compliance for robotic material removal

With today’s supply chain and labor challenges, manufacturers of all types and sizes are looking for solutions to help them do more with fewer resources. That’s what smart manufacturing is all about – and why Suhner is expanding its suite of robotic grinding accessories and tools with the fully electric EFC-02 active compliance system.

Smart Automation for High Surface Quality Results

Exact contact force with the surface is the single most crucial factor in robotic grinding, sanding and deburring processes. It’s also one of the biggest challenges, especially for hard-to-reach areas. Thoughtfully designed based on Suhner’s decades of material removal process know-how – the EFC-02 helps overcome that challenge.

As with any end-of-arm tooling, the EFC-02 connects a grinding machine – angle grinders, orbital sanders, angle polishers, straight grinders and others – to the robot. What makes Suhner’s system unique, however, is its compact design and fully electric operation.

The lightest and smallest in its category, the EFC-02 can be used for material removal or surface finishing even in tight or narrow spaces often found when processing stainless tanks and vessels for the food and pharma industries or fiberglass bathtubs and sinks. The all-electric technology also allows high-frequency measurements to monitor force and acceleration throughout the process. An advanced control algorithm then dynamically adjusts force and automates grinding processes based on pre-programmed parameters.

The result? Constant contact force with each movement from start to finish for a consistent surface quality – regardless of the surface type, shape, size or orientation.


In Line with Industry 4.0 Standards to Support Digital Transformation

Robotic processes are no longer just for mass production. As the technology has evolved, robotics have become easier to use and more flexible – making them ideal for both small- and medium-sized manufacturers looking to add efficiency, lower production costs or both.

Suhner engineered the EFC-02 with this in mind, giving users:

  • Simple robot programming for setting up even complex processes using an intuitive web-based interface or Fieldbus communication. This includes defining target force, payload and stroke values.
  • Advanced functionality that is in line with the vision behind Industry 4.0. For instance, a visual LED indicator on the EFC-02 tells users whether the grinding wheel is in contact with the surface or not and when the stroke is at 50% to ensure maximum compensation, among other critical operational information. The EFC-02 even lets users know when maintenance is needed.

One stop for a custom, end-to-end solution

The end-of-arm EFC-02 active compliance system is fully compatible with Suhner’s end effectors, including angle grinders, orbital sanders, angle polishers and straight grinders. Optional automatic changers for abrasives or belts, which integrate easily with the EFC-02, are also available. By storing and dispensing new abrasives for pickup by a sander – these automatic changers effectively help speed processes and increase productivity.

Suhner also gives its customers access to one of the most comprehensive ranges of abrasives in the market from all the industry’s leading manufacturers. Plus, Suhner’s ABRACare customized, volume-based pay-as-you-go inventory management program ensures you always have the abrasives you need.

Working with Suhner means more than having access to industry-leading tools and abrasives – manufacturers also have access to a global network of seasoned abrasives and material removal experts ready to help you solve virtually any challenge.

Put Suhner to Work for You Today

The EFC-02 combines over a century of Suhner’s abrasives and material removal expertise with smart automation for the highest surface quality results. Its compact size, all-electric technology and simple programming make it possible to replicate and automate most grinding, polishing, sanding and deburring on a variety of surfaces. This gives manufacturers a cost-effective, low-maintenance solution for replacing many time-consuming and tedious manual processes – saving time and money.

Get in touch with your local Suhner representative to take control and let the robots grind.

The company will showcase the EFC-02 at Booth #1850 at the upcoming AUTOMATE 2023, May 22-25, in Detroit, MI.


For more information, contact:

Suhner USA, Inc.
43 Anderson Road S.W.
Rome, GA 30161
706-235-8046
machining.us@suhner.com
https://robotic-grinding.suhner.com/en/

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SUHNER OFFERS ECONOMASTER® DRILLING UNITS FOR VALUE-PRICED PRODUCTION USE

All the features and reliability of Suhner technology at an affordable price,
For the OEM or end user…MADE IN AMERICA 

ECONOmaster® value-priced drilling units from Suhner

Suhner introduces the ECONOmaster® line of drilling units, affordably priced at under $3500 for the basic unit, in stock for immediate delivery or customizable to suit the particular operation. This economical solution is ideal for multiple materials such as light metal, wood, composite, plastic and foam.  Because these units are entirely produced at the Suhner factory in Rome, Georgia, response times for delivery and customized construction are minimal, according to Division Manager Lee Coleman.  “We recognized the need to bring our global technology to a local level, here in America, and the ECONOmaster® is a key step in that process.”   Suhner is based in Brugg, Switzerland, with plants and distribution centers worldwide. 

The ECONOmaster® drilling unit features low power and air consumption, adjustable motor housing, adjustable total stroke up to 4”, hydraulic feed control cylinder, J33 taper spindle end, 0-1/2” drill chuck, electric front & rear position limit switches, belt tensioner and chrome-plated quill.  Basic unit weight is 45 lbs.  

Other key features include adjustable feed stroke of ½-3”, 400 lb. thrust at 85 psi, operating pressures to 110 psi, TEFC/IP56 protection, standard 230V/460V, concentricity of .003” TIR, speed ranges to 9600 RPM and an air connection retract/advance of 1/8”-27 NPT.  

ECONOmaster® drilling units can be supplied with an adjustable stand, inline vertical configuration and multiple spindle heads for medium-duty production drilling, with many other spindle options and toolholders available.  Please consult the factory in Rome, Georgia.  


For more information, please contact:

Suhner Manufacturing, Inc.
Machining Division
25 Anderson Road SE
Rome, GA 30161 USA
Phone: 706-235-8046
Machining.us@suhner.com      

ECONOmaster® value-priced drilling units from Suhner are suitable for medium-duty production cutting of light metal, wood, composite, foam and plastic materials.  Standard and custom models available to suit all applications and mounting requirements. 

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Suhner Machining Offers New Video Series

Maintenance tips and assembly procedures on automated tools explained by Division Manager Lee Coleman

Suhner Machining recently filmed a series of maintenance tip and unit assembly videos at the company’s North American Service Center, housed on the campus of corporate headquarters in Rome, Georgia.  The presentation of the procedures was done by Division Manager and longtime Suhner team leader, Lee Coleman.  These “hands on” demonstrations would interest any customer or maintenance personnel currently using or planning to employ Suhner automated tools in their shop or production facility.  According to Coleman, “We made these videos as the first in a series.  Our goal is to help customers and trainers impart the proper procedures for maintenance and assembly of our automated drills, taps and other tools, which are used extensively in automotive and other high-volume production facilities, contract job shops and elsewhere.” 

The company is planning a number of videos to assist operators and especially maintenance personnel in the proper care and handling of these high-precision automated tools, many of which typically perform thousands of operations in a single shift on the production line. 

These first four new videos cover the following topics on the SPINDLEmaster Max 100:

Proximity Switch Adjustment

Spring Adjustment

General Maintenance

Flag Nut Adjustment


For more information, please contact:

Lee Coleman, Division Manager-Machining
Suhner Industrial Products Corp.
25 Anderson Road SW
Rome, GA 30161 USA
Phone:  706-235-8046
Fax: 706-235-8045
machining.us@suhner.com

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Suhner Offers Economaster Drilling Units for Value-Priced Production Use

All the features and reliability of Suhner technology at an affordable price,

For the OEM or end user…MADE IN AMERICA 

Suhner introduces the ECONOmaster® line of drilling units, affordably priced at under $3000 for the basic unit, in stock for immediate delivery or customizable to suit the particular operation. This economical solution is ideal for multiple materials such as light metal, wood, composite, plastic and foam.  Because these units are entirely produced at the Suhner factory in Rome, Georgia, response times for delivery and customized construction are minimal, according to Division Manager Lee Coleman.  “We recognized the need to bring our global technology to a local level, here in America, and the ECONOmaster® is a key step in that process.”   Suhner is based in Brugg, Switzerland, with plants and distribution centers worldwide. 

The ECONOmaster® drilling unit features low power and air consumption, adjustable motor housing, adjustable total stroke up to 4”, hydraulic feed control cylinder, J33 taper spindle end, 0-1/2” drill chuck, electric front & rear position limit switches, belt tensioner and chrome-plated quill.  Basic unit weight is 45 lbs.  

Other key features include adjustable feed stroke of ½-3”, 400 lb. thrust at 85 psi, operating pressures to 110 psi, TEFC/IP56 protection, standard 230V/460V, concentricity of .002” TIR, speed ranges to 9600 RPM and an air connection retract/advance of ¼” to 27 NPT.  

ECONOmaster® drilling units can be supplied with an adjustable stand, inline vertical configuration and multiple spindle heads for medium-duty production drilling, with many other spindle options and toolholders available.  Please consult the factory in Rome, Georgia.  


For more information, please contact:

Lee Coleman, Division Manager-Machining

Suhner Industrial Products Corp.
25 Anderson Road SW
Rome, GA 30161 USA
Direct: 706-314-2927
Mobile: 706-409-1876
Fax: 706-235-8045
lee.coleman@suhner.com

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Suhner Offers Efficient Machining with Special Guards

Suhner Industrial Products Corp. (Rome, Georgia) is proud to introduce machining units with special guards that protect mechanical and electrical components against contamination from fiberglass dust and fibers, as well as dust from composite and 3D printed products.  Suhner offers automated drilling, boring, tapping, threading and other tools for high-production environments on these products throughout North America.

When drilling high quality holes into sheet metal composites and dissimilar material stacks of resin bonded fibers or 3D printed polymer substrates, for example, these dust-protected machining units are an ideal solution. They are universal and can be positioned everywhere alongside the workpiece for precision, automatic machining. Regardless of the complexity of the workpiece or the number of operations that need to be performed, all machining units work at the same time and only the longest operation defines the total cycle time, when the units are used in multiple setups. 

Any number of Suhner machining units can be applied from different directions and perform all necessary operations at the same time. Additionally, more operations in a smaller footprint lead to greater time savings, while standard and customized solutions are offered through an optimized modular component system from Suhner. These robust machining units have myriad applications in the automotive, RV, building, appliance, aerospace and electrical industries.

For more information, please contact:

Suhner Industrial Products Corp.
Machining Division
25 Anderson Road SW
Rome, GA 30161 USA
Phone:  706-235-8046
Fax: 706-235-8045
machining.us@suhner.com

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Suhner ECONOmaster Brochure

Suhner Industrial Products Releases New Brochure Detailing their ECONOmaster® Drilling Unit

Brochure Provides Technical Data and Feature Details on Popular, Economically Priced Unit

Suhner ECONOmaster BrochureSuhner Industrial Products recently released a revised 6-page color brochure detailing their ECONOmaster® drilling unit. The ECONOmaster® line is made in the USA and is suitable for multiple materials, such as metal, wood, and plastics.

The revised brochure offers detailed information, including technical data, product features, specifications and mechanical drawings. It features speed & feed charts as well as a full range of collet sizes available.  Optional mounting stand and details for 2 spindle multi-head & adapters are also shown.  The final page includes a part numbering matrix that is easy to understand and helps the customer order the perfect unit.

The ECONOmaster® drilling unit is affordably priced at just over $3,000 for the basic unit. It is in stock for immediate delivery or customizable to suit the customers application.


For more information, please contact:

Suhner Industrial Products Corporation – Machining Division
25 Anderson Road SW
Rome, GA 30161 USA
Phone: 706-235-8046
Fax: 706-235-8045
Machining.us@suhner.com
www.suhner.com

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Suhner BEX 15 Line

Suhner Offers Newly Designed Version of BEX 15

This new version features a spindle speed increase of 25% 

Suhner BEX 15Suhner Industrial Products (Rome, Georgia) introduces its machining unit BEX 15 with maximum spindle speed up to 23,000 RPM, thus offering higher speeds and improved production inline. Standard variations are equipped with electric motors of 0.55 kW, 0.75 kW and 1.5 kW. An adapter flange is designed for the installation of multiple spindle heads and angle heads.

A new style timing belt drive multiplies the motor speed up to 13,050 RPM spindle speed. An AC inverter drive is used to increase the spindle speed up to 23,000 RPM at 87 Hz. Standard motor mounting on BEX 15 machining spindles is in the rear. Optional front motor mounting is available upon request. Additional optional features include frequency converter and direct drive servomotor.

The machining unit BEX 15 can be applied in axial and radial orientation, directly mounted to a Suhner linear slide assembly Type UA15-PH or UA15-CNC. In this combination, numerous operations such as milling or demanding drilling cycles including jump or peck feed can be accomplished easily.

Four optional toolholder systems (Collet ER25, ISO30, HSK50 and Weldon), standard air purge connections for spindle and belt housing including a number of additional options (for example, coolant through the spindle or automated tool change features) make this machining unit type BEX 15 adaptable and an optimal choice for demanding and specific inline machining requirements. BEX 15 with HSK spindle includes an integrated 4-point clamping system form C, for manual tool clamping. 


For more information, please contact:

Lee Coleman, National Sales Manager-Machining Division
Suhner Industrial Products Corp.
25 Anderson Road SW
Rome, GA 30161 USA
Direct: 706-314-2927
Mobile: 706-409-1876
Fax: 706-235-8045
lee.coleman@suhner.com
www.suhner.com

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Suhner Economaster

Suhner Economaster® Drilling Units Help Mid-State Engineering

Quill-feed drill used Suhner drill heads for accuracy and reliability

Suhner Economaster at CompanyOn a recent project for Mid-State Engineering in Tipton, Indiana, Suhner custom ECONOmaster® drill units were used to automatically drill holes into fiberglass panels for a truck trailer body. The range of hole sizes are half an inch. ECONOmaster® is used to reduce the center to center point of the holes drilled by a quill-feed drill.

This quill-feed drill unit has selectable drill heads that can be used at once or individually. Using servo drive motors, the machine auto indexes down a table to ensure precision hole locations across a 60-foot span. According to Tom Raver, engineering manager at Mid-State Engineering, “The machine helps give our transportation customers a competitive advantage, increasing production volume while reducing rework at the same time.”

Suhner EconomasterThe ECONOmaster® line of drilling units is ideal for multiple materials such as:  light metal, wood, composite, plastic and foam. This drilling unit features low power and air consumption, adjustable motor housing, adjustable total stroke up to 4”, hydraulic feed control cylinder, J33 taper spindle end, 0-1/2” drill chuck, electric front & rear position limit switches, belt tensioner and chrome-plated quill.  Basic unit weight is 45 lbs.   Other key features include adjustable feed stroke of ½-3”, 400 lb. thrust at 85 psi, operating pressures to 110 psi, TEFC/IP56 protection, standard 230V/460V, concentricity of .002” TIR, speed ranges to 9600 RPM and an air connection retract/advance of ¼”-20 NPT.

Founded in 2008, Mid-State Engineering features an in-house electrical and mechanical engineering staff with over 100 years of manufacturing engineering experience. This vast experience is used to design and build unique systems tailored to customer applications. In addition, the in-house mechanical and engineering staff also provide in-house fabrication. This makes Mid-State Engineering a one-stop shop for companies looking to enhance their processes or implement new ones.

Suhner Economaster at Mid StateMike Ricketts, regional sales manager for the machining division at Suhner felt that this collaboration was a perfect match for both companies. It allowed Suhner to offer a wide variety of products with an innovative partner that can offer superb turnkey solutions to meet customer needs. He says, “The team at MSE is very easy to work with as they are able to help fill and prioritize the customer’s wants and needs with their “out of the box” approach each project. It is refreshing to partner with a company that can do almost anything from small, intricate assembly cells all the way up to large industrial automated robotic assembly lines.”  Tom Raver was also pleased with the partnership commenting, “Mid-State Engineering is appreciative of the partnership with Suhner to provide a quality long-lasting equipment/drill heads to our customers.”


For more information, please contact:

Lee Coleman, National Sales Manager-Machining Division
Suhner Industrial Products Corp.
25 Anderson Road SW
Rome, GA 30161 USA
Direct: 706-314-2927
Mobile: 706-409-1876
Fax: 706-235-8045
lee.coleman@suhner.com
www.suhner.com

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Suhner Offers POLYDrill Range of Multi-Spindle Drills

Suhner features several options in its popular multi-spindle lines. Among them is the POLYDrill family, offering a huge selection of multi-spindle heads from the standard range. Fixed and adjustable hole pitches and compact models allow the tool to be used in a variety of situations. In addition, Suhner can supply tool holders from all stock for all popular brands of machining centers.

multi-spindle lines

Drilling capacity is available standard between 0.06-1” (1.5-25 mm). Minimum hole spacing is 0.27” (7 mm), while maximum hole spacing is virtually limitless. Optional tool holders include ER, ST, JT33, Weldon and customized styles. Additional options are axial and radial compensation and custom layout and spacing,

The POLYDrill range includes various multi-spindle heads such as: MH 20/5, MH 20/7, MH 20/10 and MH 20/13 plus multiple spindle heads with 2 adjustable spindles for the utmost in flexibility. The MH 20/5, 20/7, MH 20/10 have maximum speed of 4000 RPM. Maximum drilling capacities are 5 mm, 7 mm and 10 mm, respectively. MH 20/13 has a maximum drilling capacity of 13 mm and a maximum permissible speed of 3000 RPM.

The MHF has up to 10 spindles, a custom made pattern and a fixed spindle distance. Maximum drilling capacity is between 5-13 mm and the speed range is 2500-4000 RPM. MHFP is equipped with 8 spindles with preloaded angular contact bearings for use of carbide tools and fixed spindle distance. Maximum drilling capacity is between 7-20 and the speed range is 0-8000 RPM. The drive system VG 4-8 allows the user to power up to 8 machining units with a single motor with flex shaft power delivery. The speed range for this drive system is between 46-9320 RPM. Flexible drive shafts NA 7/10/12 have a speed range between 12,000-20,000 RPM.


For more information, please contact:

Lee Coleman, National Sales Manager-Machining Division
Suhner Industrial Products Corp.
25 Anderson Road SW
Rome, GA 30161 USA
Direct: 706-314-2927
Mobile: 706-409-1876
Fax: 706-235-8045
lee.coleman@suhner.com
www.suhner.com

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