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Suhner ECONOmaster Brochure

Suhner Industrial Products Releases New Brochure Detailing their ECONOmaster® Drilling Unit

Brochure Provides Technical Data and Feature Details on Popular, Economically Priced Unit

Suhner ECONOmaster BrochureSuhner Industrial Products recently released a revised 6-page color brochure detailing their ECONOmaster® drilling unit. The ECONOmaster® line is made in the USA and is suitable for multiple materials, such as metal, wood, and plastics.

The revised brochure offers detailed information, including technical data, product features, specifications and mechanical drawings. It features speed & feed charts as well as a full range of collet sizes available.  Optional mounting stand and details for 2 spindle multi-head & adapters are also shown.  The final page includes a part numbering matrix that is easy to understand and helps the customer order the perfect unit.

The ECONOmaster® drilling unit is affordably priced at just over $3,000 for the basic unit. It is in stock for immediate delivery or customizable to suit the customers application.


For more information, please contact:

Suhner Industrial Products Corporation – Machining Division
25 Anderson Road SW
Rome, GA 30161 USA
Phone: 706-235-8046
Fax: 706-235-8045
Machining.us@suhner.com
www.suhner.com

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Suhner BEX 15 Line

Suhner Offers Newly Designed Version of BEX 15

This new version features a spindle speed increase of 25% 

Suhner BEX 15Suhner Industrial Products (Rome, Georgia) introduces its machining unit BEX 15 with maximum spindle speed up to 23,000 RPM, thus offering higher speeds and improved production inline. Standard variations are equipped with electric motors of 0.55 kW, 0.75 kW and 1.5 kW. An adapter flange is designed for the installation of multiple spindle heads and angle heads.

A new style timing belt drive multiplies the motor speed up to 13,050 RPM spindle speed. An AC inverter drive is used to increase the spindle speed up to 23,000 RPM at 87 Hz. Standard motor mounting on BEX 15 machining spindles is in the rear. Optional front motor mounting is available upon request. Additional optional features include frequency converter and direct drive servomotor.

The machining unit BEX 15 can be applied in axial and radial orientation, directly mounted to a Suhner linear slide assembly Type UA15-PH or UA15-CNC. In this combination, numerous operations such as milling or demanding drilling cycles including jump or peck feed can be accomplished easily.

Four optional toolholder systems (Collet ER25, ISO30, HSK50 and Weldon), standard air purge connections for spindle and belt housing including a number of additional options (for example, coolant through the spindle or automated tool change features) make this machining unit type BEX 15 adaptable and an optimal choice for demanding and specific inline machining requirements. BEX 15 with HSK spindle includes an integrated 4-point clamping system form C, for manual tool clamping. 


For more information, please contact:

Lee Coleman, National Sales Manager-Machining Division
Suhner Industrial Products Corp.
25 Anderson Road SW
Rome, GA 30161 USA
Direct: 706-314-2927
Mobile: 706-409-1876
Fax: 706-235-8045
lee.coleman@suhner.com
www.suhner.com

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Suhner Economaster

Suhner Economaster® Drilling Units Help Mid-State Engineering

Quill-feed drill used Suhner drill heads for accuracy and reliability

Suhner Economaster at CompanyOn a recent project for Mid-State Engineering in Tipton, Indiana, Suhner custom ECONOmaster® drill units were used to automatically drill holes into fiberglass panels for a truck trailer body. The range of hole sizes are half an inch. ECONOmaster® is used to reduce the center to center point of the holes drilled by a quill-feed drill.

This quill-feed drill unit has selectable drill heads that can be used at once or individually. Using servo drive motors, the machine auto indexes down a table to ensure precision hole locations across a 60-foot span. According to Tom Raver, engineering manager at Mid-State Engineering, “The machine helps give our transportation customers a competitive advantage, increasing production volume while reducing rework at the same time.”

Suhner EconomasterThe ECONOmaster® line of drilling units is ideal for multiple materials such as:  light metal, wood, composite, plastic and foam. This drilling unit features low power and air consumption, adjustable motor housing, adjustable total stroke up to 4”, hydraulic feed control cylinder, J33 taper spindle end, 0-1/2” drill chuck, electric front & rear position limit switches, belt tensioner and chrome-plated quill.  Basic unit weight is 45 lbs.   Other key features include adjustable feed stroke of ½-3”, 400 lb. thrust at 85 psi, operating pressures to 110 psi, TEFC/IP56 protection, standard 230V/460V, concentricity of .002” TIR, speed ranges to 9600 RPM and an air connection retract/advance of ¼”-20 NPT.

Founded in 2008, Mid-State Engineering features an in-house electrical and mechanical engineering staff with over 100 years of manufacturing engineering experience. This vast experience is used to design and build unique systems tailored to customer applications. In addition, the in-house mechanical and engineering staff also provide in-house fabrication. This makes Mid-State Engineering a one-stop shop for companies looking to enhance their processes or implement new ones.

Suhner Economaster at Mid StateMike Ricketts, regional sales manager for the machining division at Suhner felt that this collaboration was a perfect match for both companies. It allowed Suhner to offer a wide variety of products with an innovative partner that can offer superb turnkey solutions to meet customer needs. He says, “The team at MSE is very easy to work with as they are able to help fill and prioritize the customer’s wants and needs with their “out of the box” approach each project. It is refreshing to partner with a company that can do almost anything from small, intricate assembly cells all the way up to large industrial automated robotic assembly lines.”  Tom Raver was also pleased with the partnership commenting, “Mid-State Engineering is appreciative of the partnership with Suhner to provide a quality long-lasting equipment/drill heads to our customers.”


For more information, please contact:

Lee Coleman, National Sales Manager-Machining Division
Suhner Industrial Products Corp.
25 Anderson Road SW
Rome, GA 30161 USA
Direct: 706-314-2927
Mobile: 706-409-1876
Fax: 706-235-8045
lee.coleman@suhner.com
www.suhner.com

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Parts loaded in the machine (photo courtesy of Staub Precision Machine)

CERATIZIT USA Partners with Companies in the Ventilator Manufacturing Process

CERATIZIT USA has joined forces with several companies to make ventilators.  The CERATIZIT Group has extensive experience in the carbide production process, from the powder to the finished cutting tool. Not only does this allow special-purpose tools to be developed for customer-specific applications but it also means that a full range of industry-specific standard tools are held in stock and quickly available. High-precision drilling, reaming, countersinking and boring are specialties of CERATIZIT. Involved in this effort is Staub Precision Machine and the industrial distributor Abrasive Tool.

Parts loaded in the machine (photo courtesy of Staub Precision Machine)
Parts loaded in the machine (photo courtesy of Staub Precision Machine)

Staub Precision Machine used CERATIZIT reamers to perform a finishing operation of high-precision holes to size.  The reamer was a solid carbide PCD tipped (polycrystalline diamond) with through-tool coolant diameter of .626” +.0005 -.0000.  The material cut was aluminum and the production run quantity was 2,500 parts per week.  In addition, Staub designed and machined two tombstones as well as collets.  There were 33 parts on each of the four sides of the tombstone in the machine and Staub made 132 parts at a time. The machine was running at 4900 RPM (revolutions per minute) and 78 inches per minute feed. The hole was only .250” deep, taking less than a second per hole to ream. In addition, the hole was sized .616” before reaming, leaving .010” of stock allowance.  While the hole has a .0005” tolerance, the reamer cuts the same size every time with a high mirrored finish.

Located in Hamburg, New York, Staub Machine Company was founded in 1975 in Tony Staub’s garage.   Over the next 43 years, the company developed into an industry leader in precision machining and the precision industry. In 1995, Staub moved into an old Super Duper grocery store located at 206 Lake St. in Hamburg. Tony Staub decided to sell the assets of Staub Machine Company to Staub Precision Machine, Inc. to keep the company intact, innovating and growing. Today, the company supplies high-volume production to match the needs of customers, producing machine component parts for a number of manufacturers across the country, especially in Western New York.

The Fullmax reamer (photo courtesy of Blackhawk Industrial)
The Fullmax reamer (photo courtesy of Blackhawk Industrial)

The close collaboration between Staub and CERATIZIT was achieved thanks to Abrasive Tool. Located in Buffalo, New York, the company is a distributor of high quality tooling solutions. Jay Janca, distributor sales engineer, supplied Staub Precision Machine with the reamers, helped process the part and also coordinated delivery of several other parts. He and Tony Staub started this project on a Thursday evening in his garage with a set of drawings and a part he needed to make for a ventilator client. Through Janca, he reached out to Chuck Somerville, CERATIZIT sales engineer and told him about the project. Quickly, Tony, Jay, Chuck and the staff at CERATIZIT worked on confirming details of the tool. CERATIZIT had an approved drawing at the beginning of the week and the reamers were shipped on Friday of the same week and in production the following Monday. This was just over a week after the initial discussion. Staub machines run unattended for maximum productivity 24/7, so CERATIZT worked to make the process as smooth as possible. Tony was very happy with CERATIZT, saying, “I was amazed at how quickly they responded and the reamers produced a beautiful part. I am sure we will continue working with CERATIZIT in the future.”

A close-up of the part with the holes being reamed (photo courtesy of Staub Precision Machine)
A close-up of the part with the holes being reamed (photo courtesy of Staub Precision Machine)

Another two companies that joined CERATIZIT in the manufacturing of ventilators were Blackhawk Industrial and another manufacturer of precision metal components.  As CERATIZIT products are distributed by Blackhawk, the company helped connect CERATIZIT with their customer. Commenting on why CERATIZIT was chosen, sales engineer Mitch Vraja said, “We were asked to provide reamers because they know our quality and we had a quick delivery.”   Blackhawk Industrial is an industrial distributor in Brunswick, Ohio.  The machining process performed by their customer company involved machining adapters.  In order to ensure that the tool holding device could accommodate various types of cutting tools, CERATIZIT reamers were used to create a hole for better positioning. Different cutting tools in the adapter were used on various machines. The tool involved was number 52M.57.0497, known as Fullmax – DBGU – Ø4,97 +4µ.  The material cut was stainless steel. The ventilators had to fit in a precise location, thus dowel pins were used to locate the mounting brackets to the mobile unit. In this process, five reamers were used to provide a true position diameter. The tool diameter of the reamed blind hole in stainless steel was .1958 +/- .0005.  There were three holes in each bracket and over 10,000 brackets were made.

Blackhawk’s customer blends old world craftsmanship with cutting- edge technology. Capabilities include precision turning, grinding, milling, automated assembly and inspection, semi-automated assembly, manual assembly and wire EDM. Additional capabilities are CNC machining, Swiss machining, machining ranges between 3mm and 66 mm and material neutral machining. The company serves the automotive, hydraulics, sensor, recreational vehicle, plumbing, application, natural gas, firearms, off-road vehicle and medical equipment markets.  Within the medical field, the company specializes in manufacturing small diameter components requiring strict tolerances and superior finish.

As an industrial distributor, Blackhawk specializes in metalworking equipment categories such as carbide cutting tools, abrasive, fabrication and machining equipment. In addition, the company has a wide offering of packaging, MRO products and a proven ability to provide custom industrial vending solutions, as well as creative supply chain solutions.


For more information, please contact:

CERATIZIT S.A.
101, Route de Holzem
LU-8232 Mamer, Luxembourg
Tel: +352 31 20 85-854
www.ceratizit.com

CERATIZIT USA, Inc.
Canada, United States
11355 Stephens Road
Warren, MI United States 48089-1833
Tel: +1 586 759 2280 (Toll free: +1 800 783 2280)
www.ceratizit.com

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Beaumont Machine Offers Improved Response Time on Fast Hole EDM

Leading supplier of fast hole EDMs now offers added features of REALTIME

Fast-Hole EDM

Model FH40-fast hole EDM with REALTIME
Beaumont Machine – Batavia, Ohio

Beaumont Machine, located in Southwest Ohio, has updated its core fast-hole EDM machine, the FH40, with added features, including a faster response time.

According to company President Ed Beaumont, “Fast-Hole EDM has changed in the past five years from primarily producing cooling holes to the needs on shapes and diffusers. The additional need for a lower recast and virtually no microcracking has become the standard in aerospace.  As a result, Beaumont Machine has been working on answers for our customers, focusing on the ability to work REALTIME with our power supply to control interconnection and closed-loop features.  Doing so aids in delivering a better overall quality for our process. Other features that improve with the REALTIME process such as micro-pulse technology, breakthrough hole-start technology and blind hole drilling all benefit from this better interconnection between the power supply and control.”

This new design has been incorporated in the company’s mainstay fast hole machine, the FH40.  Additional features of this machine include:

  • Offsite Diagnostics via analog or digital inputs
  • 16 Axes capability
  • Rotary Table Accuracy 3 to 5 arc seconds
  • Axis accuracy and Squareness .0004”
  • Repeatability .0002”
  • Electrode capability 24″
  • Electrode diameter .012″ – .25″
  • Rapid Speed 400 ipm X,Y,Z 200 ipm W
  • Drive Resolution, Absolute Encoders
  • Spindle Speed 3000 RPM
  • X, Y, Z axis travel in X up to 60”
  • Output Amperage 65 amps continuous
  • Amperage Settings 1 amp increments
  • Capacitance range 0 – 8.95
  • Filtration System 150 gallon DI System
  • Siemens Sinumerik 840D CNC
  • Fanuc 31i

For more information, please contact:  

Ed Beaumont
President
BEAUMONT MACHINE
4001 Borman Drive
Batavia, OH 45103
Phone:  513-701-0421
Web:  www.beaumontmachine.com
Email:  beaumach@msn.com

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Dairy Farm in Idaho Finds Success with Centrisys Dewatering Centrifuge

Bettencourt Dairy in Wendell, Idaho houses over 13,000 Jersey dairy cows with a crossvent scrapped barn. At this dairy, the milking cows produce an average of 18 gallons of manure, per cow, per day, plus some added parlor water.

Previously, the farm used only conventional slope screens for their primary separation which removed the coarse material. The farm had to dredge their 200 acre-foot waste lagoon once a year.

Bettencourt Dairy needed to process and meet their nutrient management plan when they added cross vents and vacuum trucks to move the manure from the barns. In 2018, they decided to add a Centrisys CS26-4DT dewatering centrifuge to remove the fines from the manure.

“We saw the Centrisys centrifuge as the only piece of equipment that was going to be able to get the solids out of our water,” Don Brand, Bettencourt Dairy Operations Manager of Equipment and Buildings. “The centrifuge seemed like the only piece of equipment that would be able to grow and expand with the operation.”

Without added chemicals, the CS26-4DT centrifuge removes most of the solids, typically leaving less than 1% total suspended solids in the effluent manure that previously went into the lagoons. In other words, instead of dredging a few feet of solids from the lagoon, the Centrisys centrifuge reduces the solids down to only few inches. Now, the farm only has to dredge their waste lagoon once every 2 to 3 years instead of every year. The residual manure solids is 25% total solids and is resold as compost fertilizer.

“The Centrisys centrifuge was the first piece of equipment that we bought for manure processing that worked from the beginning the exact way it was promised,” Brand said.


Centrisys/CNP supports global sustainability through its resource intensification portfolio with water and wastewater equipment and processes. Our systems are simple. They are designed to use less energy, less chemicals and less space. Centrisys is a U.S.A. manufacturer of dewatering centrifuges, sludge thickeners and also provides global service, repair and parts for all centrifuge brands. CNP, a division of Centrisys, designs and supplies nutrient recovery and biosolids treatment optimization systems.

For more information, please contact:

Centrisys/CNP
9586 58th Place
Kenosha, WI 53144
262-654-6006
Michele Whitfield or Jessie Jones
Email: marketing@centrisys-cnp.com
Website: www.centrisys-cnp.com

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Eco Digesters

Centrisys/CNP Exclusive U.S. Distributor for LIPP America Tank Systems

Centrisys/CNP has signed an exclusive U.S. distributor agreement with LIPP America Tank Systems, LLC for water, sludge and digester tanks. LIPP has a patented stainless steel digester system that allows digesters to be built on-site in less than two months. The short construction period and patented digester building system allow Centrisys/CNP to offer its clients cost-effective, high-quality digesters with a long life cycle. The LIPP product line compliments Centrisys/CNPs product portfolio by offering its customers solutions for resource intensification and resource recovery.

“Like Centrisys/CNP, LIPP is a highly innovative, privately-owned company. This partnership allows us to customize digesters and storage tanks with short delivery times and attractive costs,” said Gerhard Forstner, CNP President. “The distributor agreement enables Centrisys/CNP to retrofit even small wastewater treatment plants and convert them to resource recovery centers by recovering water, energy and nutrients.”

Eco DigestersCentrisys/CNP promotes and sells LIPP tanks through its independent manufacturer representative network. With the addition of these tanks, Centrisys/CNP and its representatives offer an entire product portfolio for sludge and biosolids treatment. Centrisys/CNP offers innovative sludge thickening with its THK series, dewatering with its proven CS Series, thermo-chemical hydrolysis process, phosphorus recovery and biosolids drying, in addition to LIPP tanks.

“We at LIPP America Tank Systems are honored and extremely excited to be a new partner with the Centrisys/CNP team,” said Al Lettinga, President/C.E.O. “We are confident that working together, we can make tremendous penetration within the municipal bioenergy and waste treatment market with our special LIPP double-fold tank technology. At LIPP America, as in the world markets, we stand out as a high quality and very unique tank technology. The LIPP double-fold and dual stainless plating system are a one-of-its-kind in the entire world market. Therefore, we are set apart against any liquid storage system in the market today.’

LIPP recently built a municipal anaerobic digester in Ohio and three more are currently being built in Michigan.

Centrisys/CNP supports global sustainability through its resource intensification portfolio with water and wastewater equipment and processes. Our systems are designed for simple operation using less energy, less space and fewer chemicals. Centrisys Corporation is a U.S.A. manufacturer of dewatering centrifuges, sludge thickeners and complete dewatering systems for municipal and industrial water and wastewater. Centrisys’ service department is a leader in global service, repair and parts for all centrifuge brands. CNP – Technology Water and Biosolids Corporation designs and supplies nutrient recovery and biosolids treatment optimization systems. CNPs key technologies are AirPrex® and CalPrex™, phosphorus recovery technologies that produce struvite and brushite fertilizers, and PONDUS, a Thermo-Chemical Hydrolysis Process (TCHP) which increases biogas production and digester capacity and reduces sludge volume and polymer consumption. CNP is a U.S. distributor for digester and storage tanks and hydrograv® adapt Variable Inlet System.


For more information, please contact:

Centrisys/CNP
9586 58th Place
Kenosha, WI 53144
262-654-6006
marketing@centrisys.com
www.centrisys-cnp.com

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Technology Days for Laser Blanking Line from Schuler

Around 50 visitors learned about die-free blank production and a new solution with two cutting heads instead of three

Canton, Michigan, December 2, 2019 – Customers from Germany, the US and China have already invested in laser blanking lines from Schuler. Recently, Schuler received another order from the People’s Republic—this one by one of the largest Chinese steel producers for a plant in Tianjin, as well as an order from a customer in South Africa. Around 50 visitors took advantage of Schuler’s invitation to learn about the benefits offered by the technology during two days in Heßdorf, Germany. They also had a chance to look at the actual system that will be delivered to China.

South African automotive supplier VM Automotive is expected to begin producing blanks for the plant of a high-end German automaker in South Africa (among other jobs) on a Laser Blanking Line 2.18 in the fall of 2020. The newly established blanking operations will handle the full scope of material logistics for the car manufacturer, thereby increasing the value in South Africa. By investing in this highly flexible laser blanking line, VM Automotive was able to gain the upper hand over competitors that use conventional blanking systems. Additional logistics centers are planned for other auto manufacturers in South Africa.

In 2014, a high-end German automaker ordered one of two laser blanking lines for mass production, and the equipment began producing two years later. “Our customer no longer has any dies for these blanks,” noted Martin Liebel, who manages the Schuler site in Heßdorf, a town located in the vicinity of Nuremberg. A highly flexible laser beam now performs the work formerly handled by the dies. This laser beam makes it possible to alter the blanking shape at the push of a button, whereas altering a blanking die can take several months, not to mention the accompanying costs for storage and maintenance. And when the set up time is taken into consideration, the overall equipment effectiveness (OEE) climbs to 80% for the laser blanking line, compared to just 65% for conventional press blanking lines.

With the system’s DynamicFlow Technology, a laser blanking line is up to 70% as productive as a modern servo blanking line with a press. “Output actually significantly exceeded our expectations,” said Liebel, adding that it had been possible to regularly increase output by a few percentage points with the help of a number of smaller measures. A proven cleaning process ensures that the system produces high-quality blanks which are also spotless—an important requirement for critical body shell parts. The same German carmaker went on to order two additional high-tech lines in 2017.

At roughly the same time, Schuler began developing a new concept featuring two laser heads instead of three. “We needed a basic machine that would also deliver solid, acceptable performance for the rest of the world,” said Liebel. The decision proved to be the right one, as evidenced by the orders for one Laser Blanking Line 2.18 each from China and South Africa this year. “The systems are becoming more and more dynamic, and the concept will win out in the end,” said a confident Liebel.

Distance Control between Laser Heads and Coil

One of the things that makes these systems so dynamic is the distance control for the lasers. This control maintains a distance of 0.7 to 0.9 mm from the continuously moving coil and, where necessary, corrects the distance within fractions of a second to ensure that any residual surface irregularities in the sheet metal do not damage the heads. Liebel explained, “This axis is critical to the line’s output. Each coil contains residual waves. If I’m looking to blank at a rate of 100 meters per minute, I need to be able to respond extremely dynamically.”

Larger surface irregularities are eliminated by the straightener. “The straightening result is a key ingredient to a stable process, especially for the laser blanking line,” added Regional Sales Manager Justine Fonteyne. “To make this happen, we use the ‘Check2Flat’ system, which adjusts the crowning on the straightener rollers.” Either the visualization system makes a recommendation based on the adjustment system, which the operator must then review, or the straightener itself can provide a fully automated control. “It’s important to remove as much of the tension from the material as possible so that the metal doesn’t pop up during blanking. These types of systems help to ensure process stability.”

Global Production Capacity Can Be Easily Used

According to Liebel, another increasingly important aspect for carmakers is the intelligent capacity utilization of production facilities across the globe. “But it’s difficult to make a product somewhere else on short notice if you’re using a press blanking line. To do so, our customers first have to move the die, prepare it for shipment and then send it off.” If a supplier is producing the blanks, the scrap chutes or something else may not fit. “With laser blanking lines in the production network, all I have to do is send a data set for the desired part and make sure that the coil material is available on-site. If the system has available capacity, production can start one or two hours later. It’s really a huge advantage.”

Fonteyne’s coworker Berthold Jüttner offered another example: “One of our customer’s plant managers had a problem with a blanking press and had asked another plant manager if he would be able to cut a few blanks for him on the latter’s laser blanking line. He then immediately sent the drawings and had the coils brought to the site. Blanking began the next day.”

High Surface Quality and Material Utilization

In addition to the newly achieved blank programming freedom, Jüttner saw another advantage in the line’s excellent dimensional accuracy, reproducibility and surface quality. “There are no burrs and the amount of cuttings is significantly less than in conventional blanking.” The so-called “angel’s hair” phenomenon is especially prevalent where blanks are cut from aluminum coils, and is also the reason why blanking presses regularly need to stop so that the dies can be cleaned. “This is no longer an issue with the laser blanking line.”

Laser blanking also makes it possible to support the material across its entire surface area. “We can nest the parts edge-to-edge on the coil and no longer need the 8 to 10 mm dividers required when using the blanking dies. For small cutouts, we can briefly open the belts and the scrap can drop into the scrap chute. On the new lines, the scrap and the usable parts are no longer separated using robots, but rather by an intelligent sorting system. This provides an additional boost in output.”

Laser Easily Handles High Strength Steel

The growing amount of high strength steels used in automobiles is increasingly pushing blanking presses closer and closer to their maximum mechanical loads, adds Liebel, who noted: “When it comes to yield strengths, there are no limits in laser blanking. We have performed many tests and high-strength steels are no problem.” As Jüttner added, “The laser doesn’t care at all what’s under it.”

According to Liebel,” The bundled beam of light darts across the metal coil at speeds of up to 100 meters per minute and a thickness between 0.7 and 2.5 mm.” Before the year 2000, it was only possible to achieve blanking speeds of 4 or 5 meters per minute using CO2 lasers. Then the fiber laser made its triumphant entrance and opened up the possibility of laser blanking for the first time. This development wouldn’t have been possible with conventional gas lasers.”

In addition, noise emissions are much lower than with blanking presses. “If sound protection is installed on the laser blanking line, you’ll have to look very carefully to see whether the line is running or not,” Jüttner commented. He added that a person can have a completely normal conversation, as long as a press isn’t running next to them. The investment cost is also significantly lower, since the laser line is not as tall and also does not require an elaborate press foundation. “That’s a huge cost factor,” concluded Jüttner. The loop for the material buffer is also routed above ground. However, the laser line’s energy requirements are comparable to those of a press blanking line.

Software Makes Blank Programming Easier

Schuler has developed a software package, the LBL Studio, designed to greatly reduce the operator workload required to program the laser cutting movement. “All you have to do is upload the drawing data and the program will calculate the best-possible contours, the possible nesting options and the optimum level of laser utilization,” Fonteyne said as she listed the software’s benefits. “This means that users can already define the laser movement contours and configure the transitions offline. The binding output quantities can also be predicted. After that, the data can be transferred to the control system, and production can be run exactly as configured.”

www.schulergroup.com/Laserblanking


About the Schuler Group – www.schulergroup.com

Schuler offers customer-specific cutting-edge technology in all areas of forming technology – from networked presses to press shop planning. In addition to presses, the product portfolio also includes automation and software solutions, dies, process know-how and service for the entire metalworking industry. Our customers include automobile manufacturers and automotive suppliers, as well as companies from the forging, household appliance and electronics industries. Presses from the Schuler Group mint coins for more than 180 countries. As a provider of innovative system solutions, we support our customers worldwide in the digital transformation of forming technology. In the 2018 fiscal year, Schuler generated sales of € 1 212 billion. Schuler AG, founded in 1839 at its headquarters in Göppingen (Germany), has approx. 6 600 employees at production sites in Europe, China and America as well as service companies in over 40 countries. The company is majority-owned by the Austrian ANDRITZ Group.

Schuler in Heßdorf was founded in 1962 as Hermann Schleicher GmbH, with the original headquarters in Erlangen, before joining the Schuler Group in 1990. The facility’s product portfolio includes automation solutions ranging from coil loading to end-of-line destacking. The most important areas it serves are the auto manufacturing, automotive supplier, and household appliance industries. The location employs approximately 350 people.

For further information on Schuler Inc., North America, please contact:

Guido Broder, Vice President of Sales & Marketing

Schuler Incorporated
7145 Commerce Blvd.
Canton, MI 48187 USA
734-207-7200
Guido.Broder@schulergroup.com


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Centrisys to Display Breakthrough Treatment Technology at WEFTEC 2019

Market leader in sludge and industrial wastewater treatment equipment brings new ideas to market at major Chicago event

Centrisys Shows Treatment TechnologyCentrisys/CNP (Kenosha, Wisconsin) will attend the 92nd WEFTEC (Water Environment Federation Technical Exhibition and Conference) in Chicago, IL. The event runs from September 23 through the 25 at McCormick Place Convention Center. Centrisys/CNP is located at Booths 7708 and 7711 in the North Hall. The company’s THK Sludge Thickener and PONDUS™ Thermo-Chemical Hydrolysis Process will be featured at the show.

During the event, Centrisys personnel will conduct three in-booth presentations. On Monday, September 23 at 3 p.m., Centrisys/CNP shares an update on the first U.S. installation of a Passavant® hydrograv® adapt system that eliminates the need for clarifier systems. An in-booth demonstration unit will be on display. On Tuesday, September 24 at Noon, the company announces the CalPrex Pre-Digestion WRF project results and at 3 p.m., they talk about the recent THK installation updates.

Centrisys Shows Treatment Technology CloseupCentrisys/CNP also has two technical sessions during WEFTEC. On Tuesday, September 24 at 4 p.m. in Room N426C, CNP President Gerhard Forstner discusses the “Economic Analysis of Removing Orthophosphate and Improving Dewaterability of Digested Sludge by Post-Digestion AirPrex® Technology.”

The second session is on Wednesday, September 25 at 2 p.m. in Room S505A, where Menachem Tabanpour, CNP Vice President of Business Development, presents his paper, “High Efficiency Calcium Phosphate Recovery Technology at the Madison Metropolitan Sewerage District: Stability Metrics, Design Optimization and Performance.”

Stop by Booth 7708 and 7711 to learn more about the Centrisys/CNP technology.


For more information, please contact:

Centrisys/CNP
9586 58th Place
Kenosha, WI 53144
262-654-6006
marketing@centrisys.com
www.centrisys-cnp.com
Michele Whitfield or Jessie Jones

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Screw Plug Immersion Heater

Durex Industries Releases Quick Ship Program for Standard and Custom Designed Process Heaters

Durex Circulation HeaterDurex Industries, Cary, Illinois, a leading manufacturer of electric industrial heaters, sensors, and systems, now offers screw plug, flange immersion and circulation heaters with fast turn shipping capabilities.

Durex uses product platforms to provide standard “catalog” type designs as well as customized designs in the same fast turnaround window. Plug heaters ship in 3 to 5 days. Flange heaters ship in 5 to 7 days. Circulation heaters in 9 to 12 days. Regardless if standard or custom configured. In addition, there is no upcharge for customized units or “non-standard” configurations.

To facilitate this fast response, Durex has tech support personnel manning the phones to provide fast, intelligent support to get the right solution into customer hands as quickly as possible.

Durex builds standard as well as custom heaters for a host of applications and industries, including power plants, oil & gas, chemical and petrochemical, pharmaceutical, plastics, packaging, heat treating, cleaning & plating, aerospace, semiconductor processing, and food service equipment.

  • Flange Immersion Heater
  • Screw Plug Immersion Heater

About Durex Industries

Durex Industries is a leader in the design and manufacture of electric industrial heaters, temperature sensors, controls and process heating systems. Located in Cary, Illinois, company facilities were recently expanded to over 200,000 square feet to accommodate production expansion as well as R&D and engineering support teams.

For more information, please contact:

Rich Hartfelder, Director of Sales & Marketing
Durex Industries
190 Detroit Street
Cary, IL 60013
Phone: 866-712-5014
sales@durexindustries.com
www.durexindustries.com

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